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Kohler KD83V16 Service And Repair Manual
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Service and Repair Manual
Repair
Charge air system
9
Locking plate
18
Clamp
Fig. 162: T
ask overview
19
Distance sleeve
22
Screw (M12)
20
Screw (M10)
23
Pipe
21
Pipe
24
Screw plug
Removal
Fig. 163: Removing charge air lines
u
Remove screws
3, 10
with nuts
1, 4
.
KD83V16 33525088901_2_1 EN_US
2021-07
© 2021 by Kohler Co. All rights reserved.
143
142
144
Table of Contents
For United States Only
2
Revision History
3
About this Document
5
Spare Parts
5
Fuels, Lubricants and Coolants
5
Liability and Warranty
6
Modifications, Conditions, Copyright
6
Other Applicable Documents
7
General Information
8
Manual Structure
8
Product Description
17
Technical Description
17
Cylinder Designation, Direction of Rotation
18
Firing Order
19
Emission Control Information Label
20
Engine Serial Number
21
Turbocharger Identification
24
Technical Data
28
Function Description
29
Fuel Diagram
30
Identification of the Warnings
38
Additional Identifications
38
Additional Rules and Directives
39
Target Audience
40
For the SL3 Maintenance of Power Generation Engines: Mechan- Ical Technician
41
Unauthorized Personnel - Servicing
41
Intended Use
41
Limitation of Liability
42
General Safety Instructions
43
Safety While Commissioning
43
Safety When Starting
44
Preventing Injuries
46
Preventing Bruising
46
Preventing Burns
46
Preventing Fires and Explosion Hazards
47
Preventing Intoxication and Poisoning Hazards
48
Preventing Electrical Hazards
48
Preventing Noise Hazards
48
Personal Protective Equipment (Ppe)
49
Engine Ready for Use or in Operation
51
Engine in Commissioning - Test-Run
52
Emergency Stop
52
Signage Recommendations
53
Safety Instructions for Engine Control Unit (ECU)
54
Alarm Conditions
54
Safety Instructions for the Fuel System
55
Cleanliness Standards and Safety
56
Disposal and Environment Protection
57
Installation
60
Tightening Specifications
60
Specific Safety Instructions
61
Special Tools
61
Rocker Arms
69
Checking Valve Clearance
74
Setting Valve Clearance
74
Tightening Specifications
81
Sample Collection
106
Fuel System
110
Exhaust Gas System
159
Lubricating System
191
Cooling System
201
Electrical System
241
Exhaust Aftertreatment System
254
Tools and Devices
266
Technical Design Documents
272
Cleaning Agents, Thread-Locking Adhesives and Greases
273
Standard Tightening Torques
274
Screws Pre-Tightening, Reuse and Marking
274
Standard Torques for Flange Joints
280
Standard Torques for Triple Lock Flange Joints
287
Abbreviations - Acronyms
293
Unit Conversion Tables
295
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Kohler KD83V16 Specifications
General
Brand
Kohler
Model
KD83V16
Category
Engine
Language
English
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