Service and Repair Manual Repair
Charge air system
u Remove screws 11, 15.
u Remove compensator 5 with seals 2.
Installation
Information
Preassemble all seals on compensators.
Information
At first, install the whole line without tightening the screws.
Tighten all screws to torque at the end of installation, making sure that compensators are aligned
evenly.
Fig. 165: Installing charge air lines
u Screw end covers 13 with screws 14 and seals 2.
u Screw compensator 12 to charge air cooler with screws 3, 11, 15 and seal 2.
u Screw compensator 5 to turbocharger with screws 3, seal 2 and nuts 1.
u Assemble pipe 6 with compensators 5 on both sides using screws 10, seals 2 and nuts 4.
u Screw assembly to charge air cooler with screws 11 and seal 2.
u Screw clamps 7, 18 with screws 8, 16, locking plates 9 and distance sleeves 17.
KD83V16 33525088901_2_1 EN_US
2021-07
© 2021 by Kohler Co. All rights reserved.
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