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Komatsu SAA6D114E-3 - Code [689;CA689] Eng. Ne Speed Sensor Error

Komatsu SAA6D114E-3
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SEN00460-01 40 Troubleshooting
32 114E-3 Series
E-44 Code [689/CA689] Eng. Ne Speed Sensor Error 1
Error code Failure code
Trouble Abnormality in engine Ne speed sensor
689 CA689
Contents of trou-
ble
Abnormality occurred in signals from engine Ne speed sensor.
Action of
controller
Controls Ne speed sensor with signals of Bkup speed sensor.
Problem that
appears
on machine
There is hunting from engine.
Starting performance is poor
Engine output drops.
Related informa-
tion
Method of reproducing failure code: Start engine.
Possible
causes and
standard value
in normal state
Causes Standard value in normal state/Remarks on troubleshooting
1
Defective Ne speed sensor
power supply system
If failure code [CA238] is indicated simultaneously, carry out trouble-
shooting for it first.
2
Defective engine Ne speed
sensor
a Prepare with starting switch OFF, then turn starting switch ON and
carry out troubleshooting.
CRANK SENSOR Voltage
Between (1) – (2) Power supply 4.75 – 5.25 V
Voltage is measured with wiring harness connected. Accordingly, if
voltage is abnormal, check wiring harness and controller, too, for
another cause of trouble, and then judge.
3
Broken engine Ne speed sen-
sor or defective clearance
Inspect engine Ne speed sensor for breakage or clearance.
4
Broken rotation sensing fly-
wheel
Inspect it for breakage directly.
5
Disconnection in wiring har-
ness (Disconnection in wiring
or defective contact in con-
nector)
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Wiring harness between J1 (female) (27) –
CRANK SENSOR (female) (3)
Resis-
tance
Max. 10 z
6
Ground fault in wiring har-
ness (Short circuit with GND
circuit)
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Wiring harness between J1 (female) (27) –
CRANK SENSOR (female) (3) and chassis
ground
Resis-
tance
Min.
100 kz
7
Hot short (Short circuit with
5V, 24V circuit) in wiring har-
ness
a Prepare with starting switch OFF, then turn starting switch ON and
carry out troubleshooting.
Wiring harness between J1 (female) (27) –
CRANK SENSOR (female) (3) and chassis
ground
Voltage Max. 1 V
8
Short circuit in wiring harness
(With another wiring harness)
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Wiring harness between J1 (female) (27) –
CRANK SENSOR (female) (3) and J1
(female) (16) – CRANK SENSOR (female)
(1)
Resis-
tance
Min.
100 kz
Wiring harness between J1 (female) (27) –
CRANK SENSOR (female) (3) and J1
(female) (48) – CRANK SENSOR (female)
(2)
Resis-
tance
Min.
100 kz
9
Defective wiring harness con-
nector
Connecting parts among engine Ne speed sensor, engine wiring
harness, and engine controller are suspected. Inspect them directly.
Loose connector, broken lock, broken seal
Corrosive, bent, broken, forced-in, or extended pin
Humidity in connector, entry of dirt or dust, poor insulation

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