9 SERVICE SCHEDULE 29
Every 40 operating hours - corresponds to about 280 liters of fuel (74 US gal) / after every race
Every 20 operating hours - corresponds to about 140 liters of fuel (37 US gal)
Check the intake diaphragm. x
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Check the exhaust control for functioning and smooth operation. x
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Check the clutch. x
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Check all hoses (e. g. fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect routing. x
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Check the antifreeze and coolant level. ( p. 80) ● ●
Check the cables for damage and routing without sharp bends. x
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Check that the throttle cables are undamaged, routed without sharp bends and set correctly. ● ●
Clean the air filter and air filter box. x ( p. 49)
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Change the glass fiber yarn filling of the main silencer. x ( p. 51)
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Check the screws and nuts for tightness. x
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Check the idle. x
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Final check: Check the vehicle for safe operation and take a test ride. ● ●
Make the service entry in KTM DEALER.NET and in the service record. x
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● Periodic interval
9.2.2 Service work (as additional order)
Annually
Every 80 operating hours - corresponds to about 560 liters of fuel (148 US gal) / every 40 operating hours after sporting use - corre-
sponds to about 280 liters of fuel (74 US gal)
Every 40 operating hours - corresponds to about 280 liters of fuel (74 US gal)
Once after 10 operating hours
Change the front brake fluid. x
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Change the rear brake fluid. x
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Change the hydraulic clutch fluid. x ( p. 61)
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Grease the steering head bearing. x ( p. 45)
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Check/set the carburetor components. x
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Perform a fork service. x
○ ● ●
Service the shock absorber. x
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Check the starter drive. x
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Change the piston and check the cylinder. x
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Change the connecting rod, conrod bearing and crank pin. x
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Check the transmission and shift mechanism. x
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Change all engine bearings. x
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○ One-time interval
● Periodic interval