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KTM 200 EXC User Manual

KTM 200 EXC
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12 SERVICE WORK ON THE CHASSIS 61
B01218-10
(Six Days)
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease ( p. 144)
Insert the lower triple clamp with the steering stem. Mount the upper steering
head bearing.
Check whether the upper steering head seal
is correctly positioned.
Mount protective ring
and O-ring
.
602736-10
Position the upper triple clamp with the handlebar.
Mount screw
but do not tighten yet.
Position the clutch line and wiring harness.
602737-10
Position the fork legs.
Info
The rebound damping is located in the right fork leg REB (red adjusting
screw). The compression damping is located in the left fork leg COMP
(white adjusting screw).
Grooves are milled into the side of the upper end of the fork legs. The
second milled groove (from the top) must be flush with the top edge of
the upper triple clamp.
Position bleeder screws
toward the front.
602738-10
Tighten screws
.
Guideline
Screw, bottom triple clamp M8 15 Nm
(11.1 lbf ft)
602739-10
Tighten screw
.
Guideline
Screw, top steering head M20x1.5 12 Nm
(8.9 lbf ft)

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KTM 200 EXC Specifications

General IconGeneral
StarterKickstarter
Transmission6-speed
Front BrakeDisc brake
Rear BrakeDisc brake
Cooling SystemLiquid-cooled
Engine Type2-stroke

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