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KTM 300 1998 - Ignition System Mounting and Timing

KTM 300 1998
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5.15 Left-hand steering cover
Place gasket in position and fix left-hand steering cover
1
on cylinder.
5.16 Engine sprocket
Lubricate O-ring
2
with oil and slide over counter shaft.
Slide distance bushing
3
in position so that O-ring is in correct position.
Slide engine sprocket onto counter shaft with the high collar showing outwards
and secure with circlip (sharp edge towards the outside).
5.17 Mounting the ignition (Kokusan)
Insert the woodruff key into the crankshaft.
Apply Loctite 242 to 3 screws and fix the stator.
Turn the stator so that mark
A
on the stator coincides with mark
B
in the hou-
sing. Then tighten the three screws of the stator.
Mount the rotor.
Mount the detent edged ring and the nut.
Hold the rotor with the holding spanner and tighten the nut with 60 Nm (45 ft.lb.).
Hook the clutch cable onto the clutch release lever.
Mount the gasket and fix the ignition cover with 5 collar screws.
5.18 Mounting ignition (SEM)
Place woodruff key in crankshaft, mount base plate
4
and tighten the three
collar screws.
Mount the stator on the base plate and insert the three fillister head screws, tigh-
tening them only slightly so that the stator can still be turned.
5
1
2
3
4
A
B
A
B

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