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KTM 85 SX 2004 - Dismounting the Kickstarter Unit; Dismounting the Shift Mechanism

KTM 85 SX 2004
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4-5
– Pull the woodruff key 1 and the distance sleeve 2 including the
O-ring behind the distance sleeve off of the crankshaft.
Dismounting the kickstarter unit
– Remove the circlip 3 and the stop disk, take off the kickstarter idler
gear and the stop disk behind the idler gear.
– Carefully unscrew the collar bolt
4, relieve the kickstarter spring and
remove the kickstarter shaft from the engine case.
–Take care of the stop disc, which could stay in the housing.
WARNING
C
AREFULLY RELEASE THE KICKSTARTER SPRING! DANGER OF INJURY!
Dismounting the shift mechanism
–Press back the shift rail 5 until it no longer engages in the driver for
the shaft roller while you pull the shift shaft out of the housing.
NOTE: Watch the stop disc which remains in the housing.
– Loosen the collar bolt and remove the shift lock. To remove, slightly
press the locking lever towards the rear.
NOTE: Disassemble locating lever only if the engine case must be
replaced.
–To disassemble, remove the circlip
6 and take off the locking lever
and the spring.
6
1
2
3
4
5

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