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KTM 85 SX 2004 - Adjusting Control Flap (Dimension “Z“)

KTM 85 SX 2004
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6-9
Adjusting control flap (dimension “Z“)
NOTE: Dimension “Z“ is the distance from the lower edge of the control
flap to the upper edge of the cylinder, as measured in the centre of the
exhaust port with the adjusting plate 470.29.006.000.
Dimension „Z“ = 32 mm
– Loosen the screw 1 on the stop plate and apply Loctite 243 to the
thread. Mount the screw again but do not tighten yet.
– Fold the control flap up and hold the adjusting plate 470.29.006.000
in the cylinder as shown in the drawing.
– Fold the control flap back down and up against the setting gauge.
–Turn the stop plate
2 until it rests against the edge of the stop 3.
– Fix the stop plate by tightening the screw
1.
– After the screw
1 is tightened, check dimension "Z" again and
correct if necessary.
–Press the control flap all the way down and press the ball socket 4
onto the ball of the control lever.
NOTE: When you press on the ball socket, make sure there is no stress
towards the top or bottom.
– Adjust linkage length if necessary.
–To do so, loosen counter nut
5 and turn ball socket accordingly.
– Retighten counter nut.
– Mount the control cover
6 together with the gasket and fix with 3
bolts.
1
3
5
control
flap
2
4
6

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