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FS-6525MFP
Service Manual
Page 3 (Revision History)
Kyocera FS-6525MFP - Revision History
332 pages
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Revision history
Revision
Date
Replaced p
ages
Remarks
1
20 June 2012
1-3-12, 1-4-20, Addr
ess
-
2
20 August 2012
1-3-65, 1-3-121, 1-
3-122, 2-4-12
-
3
1 December 2012
CONTENTS, 1-6-2, 2-4-9
-
2
4
Table of Contents
Main Page
Default Chapter
1
Service Manual
1
Revision History
3
Safety Precautions
5
Safety Warnings and Precautions
6
Symbols
6
Installation Precautions
7
Precautions for Maintenance
8
Miscellaneous
9
Table of Contents
11
Troubleshooting
11
Specifications
15
Machine (Front Side)
15
Document Processor
17
Printer
17
Scanner
18
Machine (Front Side)
19
Parts Names
19
Machine (Rear Side)
21
Operation Panel
22
Machine Cross Section
23
1-2 Installation
25
Installation Environment
25
Unpacking and Installation
26
Installation Procedure
26
Unpacking
27
Setting Initial Copy Modes
37
Install the Expansion Memory (Option)
38
Option Composition
39
Maintenance Mode
41
Executing a Maintenance Item
41
Maintenance Modes Item List
42
Contents of the Maintenance Mode Items
47
Outputting an Own-Status Report
47
Event Log
48
Detail of Event Log
49
Exiting the Maintenance Mode
54
Setting the Factory Default Data
54
Setting the Machine Number
55
Displaying the ROM Version
56
Memory Initializing
57
Checking the Operation of the Motors
58
Checking Switches and Sensors for Paper Conveying
58
Checking the Operation of the Clutches
59
Checking the Operation of the Solenoids
59
Adjusting the Print Start Timing
60
Setting the Printing Area for Folio Paper
63
Checking the Operation of the Fan Motors
63
Adjusting the Deflection in the Paper
64
Setting the Adjustment of the Motor Speed
65
Adjusting the Shading Position
66
Adjusting the Scanner Magnification
67
Adjustment: X Scan Zoom
68
Adjusting the Scanner Leading Edge Registration
69
Adjusting the Scanner Center Line
70
Adjusting the Scanning Position for Originals from the DP
71
Adjusting the DP Magnification
72
Caution
73
Adjusting the DP Scanning Timing
74
Adjustment: Leading Edge Registration
74
Adjustment: Trailing Edge Registration
75
Adjusting the DP Center Line
76
Outputting a MIP-PG Pattern
77
Adjusting Original Size Detection
78
Setting the Main High Voltage
79
Setting the Voltage for the Primary Transfer
81
Setting Separation Shift Bias
82
Checking the Drum Drive Time
83
Displaying the Drum History
83
Checking/Clearing the Transfer Count
84
Displaying the Temperature and Humidity Outside the Machine
84
Displaying Developer Bias
85
Setting for Toner Applying Operation
86
Checking Sensors for Toner
86
Checking the Developer Drive Time
87
Setting the Fuser Control Temperature
87
Displaying Fuser Heater Temperature
88
Initializing the Touch Panel
88
Checking DP Operation
89
Checking the Operation Panel Keys
90
Setting the IC Card Type
90
Checking the Operation of the DP Motors
91
Checking the DP Switches
92
Checking/Clearing the Maintenance Cycle
93
Checking/Clearing the Maintenance Counter
93
Setting the Destination
94
Switching between Double and Single Counts
95
Selecting the Timing for Copy Counting
95
Setting OEM Purchaser Code
96
Setting Service Status Page
96
Setting the Black Line Cleaning Indication
97
Setting the Size Conversion Factor
98
Specific Paper Feed Location Setting for Printing Function
98
Switching between Duplex/Simplex Copy Mode
99
Setting the Value for Maintenance Due Indication
99
Adjusting Margins of Image Printing
100
Adjusting Margins for Scanning an Original on the Contact Glass
101
Adjusting Margins for Scanning an Original from the DP
102
Adjusting the Leading Edge Registration for Memory Image Printing
103
Adjusting the Scanner Automatically
104
Method: DP
105
Error Codes
105
Setting the Target
107
Setting: Adjust Original
108
Setting the Center Offset for the Exposure
109
Setting the JPEG Compression Ratio
110
Initializing All Data
112
Initializing Permanent Data
113
Setting User Data 2
114
Clearing Data
114
Setting System 1
115
Setting System 2
117
Setting System 3
118
Setting System 6
119
Setting the Remote Switching Mode
119
Setting the Transmission System 1
120
Setting Communication Control 1
121
Setting the Waiting Period to Prevent Echo Problems at the Sender
122
Setting Communication Control 2
123
Setting Communication Control 3
124
Setting Communication Control 4
125
Setting the Number of Times of DIS Signal Reception
126
Setting Communication Control 5
126
Setting Communication Time 1
127
Setting Communication Time 2
128
Setting the T2 Time-Out Time
129
Setting the Tb2 Time-Out Time
130
Setting Modem 1
131
Setting Modem 2
132
Setting the NCU
133
Setting Busy Tone Detection
134
Outputting Lists
135
FAX Function Customize
136
Setting the Software Switches
137
Communication Control Procedure
137
Communication Time Setting
138
NCU Setting
138
Calling Time Setting
138
Modem Setting
138
Checking Copy Counts by Paper Feed Locations
139
Checking/Clearing the Paper Jam Counts
140
Checking/Clearing the Call for Service Counts
141
Checking Counts by Optional Devices
142
Clearing the Print Coverage Data
142
Setting Backup Data Reading/Writing
143
Clearing the All Copy Counts and Machine Life Counts (One Time Only)
145
Relay Board Maintenance
146
Setting of Deflection for Feeding from DP
147
Data Capture Mode
148
Checking the Developing Unit Number
148
Displaying the Developer History
149
Service Mode
150
Printing the Service Status Page
150
Service Status Page
151
Engine Information
152
Detail of Service Status Page
153
Executing a Service Mode
157
Description of Service Mode
157
Destination Code List
159
Perform a Memory Diagnostic
161
Paper Misfeed Indication
163
Paper Misfeed Detection Condition
163
Self Diagnostic Codes
169
1-4 Troubleshooting
163
Image Formation Problems
183
No Image Appears (Entirely White)
183
No Image Appears (Entirely White)
184
No Image Appears (Entirely Black)
184
Image Is too Light
185
The Background Is Colored
185
White Streaks Are Printed Vertically
185
Black Streaks Are Printed Vertically
186
Streaks Are Printed Horizontally
186
One Side of the Print Image Is Darker than the Other
186
Spots Are Printed
187
Image Is Blurred
187
The Leading Edge of the Image Is Consistently Misaligned with the Original
187
The Leading Edge of the Image Is Sporadically Misaligned with the Original
187
Paper Is Wrinkled
188
Offset Occurs
188
Part of Image Is Missing
188
Fusing Is Loose
188
Image Is out of Focus
189
Image Center Does Not Align with the Original Center
189
Electric Problems
190
Mechanical Problems
195
Send Error Code
197
Scan to SMB Error Codes
197
Scan to FTP Error Codes
198
Scan to E-Mail Error Codes
199
1-5 Assembly and Disassembly
201
Precautions for Assembly and Disassembly
201
Drum Unit
201
Toner
201
How to Tell a Genuine Kyocera Mita Toner Container
202
Outer Covers
203
Detaching and Refitting the Front Cover
203
Detaching and Refitting the Rear Cover
205
Detaching and Refitting the Inner Tray
206
Detaching and Refitting the Eject Rear Cover
208
Paper Feed Section
210
Detaching and Refitting the Primary Paper Feed Unit
210
Detaching and Refitting the MP Paper Feed Roller and MP Separation Pad
211
Detaching and Refitting the Registration Roller
213
Detaching and Refitting the MP Tray
215
Detaching and Refitting the Registration Cleaner
215
Detaching and Refitting the Developing Unit
216
Developing Section
216
Detaching and Refitting the Chager Roller Unit
219
Detaching and Refitting the Drum Unit
219
Drum Section
219
Detaching and Refitting the Transfer Roller Unit
220
Transfer/Separation Section
220
Detaching and Refitting the Fuser Unit
221
Fuser Section
221
Drive Section
222
Detaching and Refitting the Drive Unit
222
Detaching and Refitting the Main Motor
222
Detaching and Refitting the Laser Scanner Unit
223
Optical Section
223
Detaching and Refitting the Image Scanner Unit
224
Refitting the ISU
226
Detaching and Refitting the LED Unit
227
Document Processer
229
Detaching and Refitting the Document Processer
229
Detaching and Refitting the DP Paper Feed Roller and DP Separation Pulley
230
Detaching and Refitting the DP Main PWB
232
Pwbs
234
Detaching and Refitting the Main PWB
234
Detaching and Refitting the Engine PWB
235
Detaching and Refitting the Power Source PWB
235
Detaching and Refitting the Operation Panel PWB Main
236
Detaching and Refitting the High Voltage PWB
237
Others
238
Detaching and Refitting the Language Sheet
238
Detaching and Refitting the Conveying Unit
239
Detaching and Refitting the Eject Fan Motor
241
Direction of Installing the Principal Fan Motors
241
1-6 Requirements on PWB Replacement
242
Upgrading the Firmware
242
Remarks on PWB Replacement
244
Engine PWB
244
DP Main PWB
244
Main PWB
245
2-1 Mechanical Construction
246
Paper Feed/Conveying Section
246
Cassette Paper Feed Section
246
Cassette Paper Feed Section Block Diagram
247
MP Tray Paper Feed Section
248
MP Tray Paper Feed Section Block Diagram
248
Conveying Section
249
Paper Conveying Section Block Diagram
249
Drum Section Block Diagram
251
Developing Section Block Diagram
253
Image Scanner Section
254
Scanner Unit
254
Image Scanner Unit (ISU)
254
Scanner Unit Block Diagram
255
Laser Scanner Section
256
Laser Scanner Unit (LSU)
256
Laser Scanner Unit Block Diagram
256
Transfer/Separation Section Block Diagram
257
Fuser Section Block Diagram
259
Eject/Feedshift Section
260
Eject/Feed Shift Section Block Diagram
261
Duplex Conveying Section
262
Duplex Conveying Section Block Diagram
263
Original Feed Section
264
Original Feed Section Block Diagram
265
Original Conveying Section
266
Original Conveying Section Block Diagram
267
Original Switchback/Eject Sections
268
Original Switchback/Eject Sections Block Diagram
269
Electrical Parts Layout
270
List of Correspondences of PWB Names
272
Switches and Sensors
273
Motors
275
Document Processor (Pwbs and Sensors)
277
Document Processor (Motors and Clutches)
278
Main Pwb
280
Engine PWB Silk-Screen Diagram
286
2-3 Operation of the Pwbs
294
Power Source PWB
294
Main PWB Silk-Screen Diagram
294
Operation Panel PWB Main
298
Operation Panel PWB Main Silk-Screen Diagram
298
DP Main PWB Silk-Screen Diagram
303
Appendixes
306
Maintenance Kits
306
Repetitive Defects Gauge
307
Firmware Environment Commands
308
Using FRPO Commands for Reprogramming Firmware
308
FRPO Parameters
308
Chart of Image Adjustment Procedures
316
Image Quality
317
Wiring Diagram
318
PF-470/471 Paper Feeder
323
DF-470 Document Finisher, AK-470 Attachment Kit
326
FAX System (U)
329
FAX Setup Wizard
330
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