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Lenze ECS series User Manual
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© 09/2013
F
Lenze Automation GmbH
Hans−Lenze−Str. 1
D−31855 Aerzen
Germany
Service
Lenze Service GmbH
Breslauer Straße 3
D−32699 Extertal
Germany
(
+49(0)51 54 /82−0
(
008000/ 2446877 (24 h helpline)
Ê
+49(0)51 54 /82 − 28 00
Ê
+49(0)5154/ 82−11 12
Lenze@Lenze.de
Service@Lenze.de
ü
www.Lenze.com
EDBCSXA064
§
.Md4
§
EN
§
3.2
§
TD17
1
0
987654321
482
Table of Contents
Default Chapter
5
Table of Contents
5
1 Preface and General Information
14
About These Operating Instructions
14
Conventions Used in this Manual
14
Terminology Used
15
Code Descriptions
16
Structure of the System Block Descriptions
17
Features of the Ecsxa Axis Module
18
Scope of Supply
19
Legal Regulations
20
System Block Introduction
21
System Blocks ˘ Principle
21
Node Numbers
22
Access Via System Variables
23
Access Via Absolute Addresses
24
Definition of the Inputs/Outputs
24
Integrate System Blocks into DDS
26
Signal Types and Scaling
27
2 Safety Instructions
28
General Safety and Application Notes for Lenze Controllers
28
Thermal Motor Monitoring
32
Forced Ventilated or Naturally Ventilated Motors
33
Self−Ventilated Motors
34
Residual Hazards
36
Safety Instructions for the Installation According to UL
38
Notes Used
39
3 Technical Data
40
General Data and Operating Conditions
40
Rated Data
42
Current Characteristics
44
Increased Continuous Current Depending on the Control Factor
44
Device Protection by Current Derating
47
4 Mechanical Installation
48
Important Notes
48
Mounting with Fixing Rails (Standard Installation)
49
Dimensions
49
Mounting Steps
50
Mounting with Thermal Separation (Push−Through Technique)
51
Dimensions
52
Mounting Steps
54
Mounting in Cold−Plate Design
55
Dimensions
56
Mounting Steps
57
5 Electrical Installation
58
Installation According to EMC (Installation of a Ce−Typical Drive System)
58
Power Terminals
61
Connection to the DC Bus (+UG, −UG)
64
Connection Plan for Mimimum Wiring with Internal Brake Resistor
66
Connection Plan for Mimimum Wiring with External Brake Resistor
68
Motor Connection
70
Motor Holding Brake Connection
71
Connection of an Ecsxk
73
Control Terminals
74
Digital Inputs and Outputs
78
Analog Input
79
Safe Torque off
80
Automation Interface (AIF)
89
Wiring of System Bus (CAN)
90
Wiring of the Feedback System
95
Resolver Connection
96
Encoder Connection
97
Digital Frequency Input/Output (Encoder Simulation)
100
6 Commissioning
102
Before You Start
102
Commissioning Steps (Overview)
103
Carrying out Basic Settings with GDC
104
Loading the Lenze Setting
106
Setting of Mains Data
107
Selecting the Function of the Charging Current Limitation
107
Setting the Voltage Thresholds
108
Entry of Motor Data for Lenze Motors
109
Holding Brake Configuration
111
Setting of the Feedback System for Position and Speed Control
112
Resolver as Position and Speed Encoder
113
Ttl/Sincos Encoder as Position and Speed Encoder
115
Ttl/Sincos Encoder as Position Encoder and Resolver as Speed Encoder
118
Absolute Value Encoder as Position and Speed Encoder
122
Absolute Value Encoder as Position Encoder and Resolver as Speed Encoder
125
Setting the Polarity of Digital Inputs and Outputs
129
Entry of Machine Parameters
130
Controller Enable (CINH = 0)
131
Operation with Motors from Other Manufacturers
132
Entering Motor Data Manually
132
Checking the Direction of Rotation of the Motor Feedback System
135
Adjusting Current Controller
136
Effecting Rotor Position Adjustment
138
Optimising the Drive Behaviour after Start
141
Speed Controller Adjustment
141
Adjustment of Field Controller and Field Weakening Controller
144
Resolver Adjustment
147
7 Parameter Setting
148
General Information
148
Parameter Setting with "Global Drive Control" (GDC)
149
Parameter Setting with the XT EMZ9371BC Keypad
150
Connecting the Keypad
150
Description of the Display Elements
151
Description of the Function Keys
153
Changing and Saving Parameters
154
8 System Bus (CAN / CAN−AUX) Configuration
155
Setting the CAN Node Address and Baud Rate
155
Settings Via DIP Switch
156
Settings Via Codes
158
Individual Addressing
160
Determining the Boot−Up Master for the Drive System
162
Setting the Boot−Up Time/Cycle Time
163
Reset Node
165
Axis Synchronisation (CAN Synchronisation)
166
Monitoring of the Synchronisation (Sync Time Slot)
169
Axis Synchronisation Via CAN
170
Axis Synchronisation Via Terminal X6/DI1
171
Node Guarding
172
CAN Management
174
Mapping Indices to Codes
175
Diagnostics Codes
177
CAN Bus Status (C0359/C2459)
177
CAN Telegram Counter (C0360/2460)
178
CAN Bus Load (C0361/2461)
179
Remote Parameterisation (Gateway Function)
180
9 Configuring the AIF Interface (X1)
182
CAN Baud Rate
182
CAN Boot up (AIF)
183
Node Address (Node ID)
184
Identifiers of the Process Data Objects
185
Individual Identifier Assignment
186
Display of the Identifier Set
187
Cycle Time (XCAN1_OUT
188
Synchronisation
190
XCAN Sync Response
190
XCAN Sync Identifier
190
XCAN Sync Tx Transmission Cycle
191
Reset Node
191
Monitoring
192
Time Monitoring for XCAN1_IN
192
Bus off
193
Operating Status of AIF Interface
195
10 Monitoring Functions
196
Fault Responses
197
Overview of Monitoring Functions
198
Configuring Monitoring Functions
202
Monitoring Times for Process Data Input Objects
202
Time−Out Monitoring for Activated Remote Parameterisation
204
Short Circuit Monitoring (OC1)
205
Earth Fault Monitoring (OC2)
205
Motor Temperature Monitoring (OH3, OH7)
206
Heatsink Temperature Monitoring (OH, OH4)
208
Monitoring of Internal Device Temperature (OH1, OH5)
209
Function Monitoring of Thermal Sensors (H10, H11)
210
Current Load of Controller (I X T Monitoring: OC5, OC7)
211
Current Load of Motor (I2 X T Monitoring: OC6, OC8)
214
DC−Bus Voltage Monitoring (OU, LU)
218
Voltage Supply Monitoring − Control Electronics (U15)
221
Motor Phase Failure Monitoring (LP1)
221
Monitoring of the Resolver Cable (Sd2)
222
Motor Temperature Sensor Monitoring (Sd6)
223
Monitoring of the Absolute Value Encoder Initialisation (Sd7)
224
Sin/Cos Signal Monitoring (Sd8)
225
Monitoring of the Speed System Deviation (Nerr)
226
Monitoring of Max. System Speed (NMAX)
227
Monitoring of the Rotor Position Adjustment (PL)
228
11 Diagnostics
229
Diagnostics with Global Drive Control (GDC)
229
Diagnostics with Global Drive Oscilloscope (GDO)
230
GDO Buttons
231
Diagnostics with the XT EMZ9371BC Keypad
232
Diagnostics with Pcan−View
233
Monitoring of Telegram Traffic on the CAN Bus
233
Setting All CAN Nodes to the "Operational" Status
235
12 Troubleshooting and Fault Elimination
236
Fault Analysis
236
Fault Analysis Via LECOM Status Words (C0150/C0155)
239
Malfunction of the Drive
241
Fault Messages
242
Causes and Remedies
246
Reset Fault Messages (TRIP−RESET)
254
13 System Blocks
255
Aif_Io_Management (Node Number 161)
255
Outputs_Aif_Management
258
Aif1_Io_Automationinterface (Node Number 41)
259
Inputs_Aif1
259
Outputs_Aif1
264
Aif2_Io_Automationinterface (Node Number 42)
267
Inputs_Aif2
267
Outputs_Aif2
270
Aif3_Io_Automationinterface (Node Number 43)
271
Inputs_Aif3
271
Outputs_Aif3
273
ANALOG1_IO (Node Number 11)
275
Can_Management (Node Number 101)
277
Can_Synchronization (Node Number 102)
281
CAN1_IO (Node Number 31)
283
CAN2_IO (Node Number 32)
289
CAN3_IO (Node Number 33)
294
Inputs_Can3
297
Outputs_Can3
298
Canaux_Management (Node Number 111)
299
Inputs_Canaux_Management
300
Outputs_Canaux_Management
300
Executing a Reset Node
301
Define Instant of Transmission for Canaux2_Out/Canaux3_Out
301
Status Messages
302
Canaux1_Io (Node Number 34)
303
Inputs_Canaux1
306
Outputs_Canaux1
307
Canaux2_Io (Node Number 35)
309
Inputs_Canaux2
312
Outputs_Canaux2
313
Canaux3_Io (Node Number 36)
314
Inputs_Canaux3
317
Outputs_Canaux3
318
Dctrl_Drivecontrol (Node Number 121)
319
Inputs_Dctrl
321
Outputs_Dctrl
323
Quick Stop (QSP)
324
Operation Inhibit (DISABLE)
325
Controller Inhibit (CINH)
325
Setting TRIP (TRIP−SET)
326
Resetting TRIP (TRIP−RESET)
326
Display of Digital Status Signals
327
Device Status
328
TRIP Status (Dctrl_Bexternalfault_B)
329
Transfer of the Status/Control Word Via AIF
329
Dfin_Io_Digitalfrequency (Node Number 21)
331
Inputs_Dfin
331
Dfout_Io_Digitalfrequency (Node Number 22)
338
Inputs_Dfout / Outputs_Dfout
338
DIGITAL_IO (Node Number 1)
343
Inputs_Digital (Digital Inputs)
343
Outputs_Digital (Digital Outputs)
345
Fcode_Freecode (Node Number 141)
347
Mctrl_Motorcontrol (Node Number 131)
351
Inputs_Mctrl
352
Outputs_Mctrl
354
Torque Setpoint / Additional Torque Setpoint
355
Torque Limitation
356
Setting Maximum Speed
357
Speed Setpoint Limitation
358
Torque Control with Speed Limitation
359
Parameterising Phase Controllers
360
Quick Stop (QSP)
361
Manual Field Weakening
362
Switching Frequency Changeover
363
Touch Probe (TP)
364
Adjusting the Motor Data
366
Monitoring
369
Osc_Oscilloscope (Node Number 60)
371
SYSTEM_FLAGS (System Flags, Node Number 151)
372
Inputs SYSTEM_FLAGS
372
Outputs SYSTEM_FLAGS
373
14 Appendix
374
PLC Functionality
374
Extendability / Networking
375
Memories
376
Retain Memory
376
Persistent Memory
377
Download of Various Data Items
379
Temporary Codes
380
RAM Memory Access Via Codes
381
System Program Organisation Units
383
Code Table
384
Table of Attributes
431
General Information about the System Bus (CAN)
440
Overview of Accessories
460
Connector Sets
460
Components for Operation and Communication
461
Brake Resistor
462
Mains Chokes
465
RFI Filters
466
15 Index
467
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200 pages
4
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Lenze ECS series Specifications
General
Brand
Lenze
Model
ECS series
Category
Control Unit
Language
English
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