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Lipco GSG-NV Series User Manual

Lipco GSG-NV Series
64 pages
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Operating Manual
LIPCO GmbH
Am Fuchsgraben 5b
D-77880 Sasbach
Tel.
+49 (0) 7841 6068-0
Fax
+49 (0) 7841 6068-10
email
mail@lipco.com
Internet
http://www.lipco.com/
GSG-NV2 with 1000 l trailer tank
GSG-NV2 with 1500 l trailer tank
This manual applies to one row and 2 rows type

Table of Contents

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Lipco GSG-NV Series Specifications

General IconGeneral
BrandLipco
ModelGSG-NV Series
CategoryPaint Sprayer
LanguageEnglish

Summary

Introduction to Operating Manual

Manual Overview and Purpose

Provides a welcome and overview of the manual's purpose.

Authorized Use and Road Safety

Defining Authorized Use

Specifies the intended application and scope of the machine.

Public Road Transit Guidelines

Provides guidelines for safe road transit and compliance with traffic regulations.

Product Name Abbreviation

Clarifies the abbreviation used for the product in the manual.

Machine Warnings and Safety

Critical Safety Warnings

Highlights essential warnings for safe operation and maintenance.

General Safety Regulations

Key Safety Directives

Outlines fundamental safety rules for operating the machine.

Handling Plant Protection Agents

Agent Handling Safety Precautions

Provides essential safety measures when handling plant protection agents.

Accident Prevention Measures

Fundamental Accident Prevention Rules

Details essential rules to prevent accidents during operation and maintenance.

GSG-NV Construction Details

Standard Equipment Features

Lists the key components and features of the standard equipment.

Optional Equipment Features

Lists available optional equipment for the GSG-NV.

Key Technology Benefits

Highlights the advantages of LIPCO's tunnel spray technology.

Technical Data

Key Specification Categories

Provides weight, power, fan, width, and dimension specifications.

GSG-NV Components

Filter Types and Maintenance

Describes suction and pressure filters and their checking frequency.

Fan Width Adjustment Mechanism

Explains manual and hydraulic adjustment of fan width.

Tunnel Height Adjustment

Details the hydraulic adjustment mechanism for tunnel height.

Tank Systems Overview

Describes the spray liquid, fresh water, and hand washing tanks.

Valve Operations and Functions

Explains the functions and operational positions of the machine's valves.

Machine Attachment and Setup

Pre-Operation Checks

Lists essential checks and preparation tasks before operating the machine.

Towing Vehicle Attachment Safety

Details safety checks and procedures for attaching to a towing vehicle.

Connecting to Tractor Links

Explains connecting the machine to tractor upper and lower links.

Control Box Installation

Guides on mounting and connecting the control box to the tractor.

Hydraulic Connection and Wheel Nuts

Instructs on hydraulic connections and wheel nut maintenance.

Universal Joint Shaft Attachment

Connecting the UJ Shaft

Details the procedure for attaching the universal joint shaft.

UJ Shaft Safety and Length

Stresses checking UJ shaft length and safety precautions.

Universal Joint Shaft Guard

Explains the function of the UJ shaft guard and its safety chains.

Driving on Roads with GSG-AN2

Road Driving Precautions

Highlights special considerations for driving on public roads.

Lighting and Valve Setup for Roads

Details connecting lights and closing shut-off valves for road travel.

Hydraulically Adjustable Axis for Roads

Explains using the adjustable axis for improved road stability.

Draw Bar Position for Road Travel

Advises keeping the draw bar in the center position on public roads.

Operating the LIPCO GSG-NV

Agent Compatibility Caution

Warns against using gumming or congealing plant protection agents.

Determining Spray Liquid Needed

Explains how to determine the required amount of spray liquid.

Checking Driving Speed

Details the procedure for checking and setting the driving speed.

Calculation of Driving Speed

Provides formula and table for calculating driving speed.

Nozzle Selection and Distribution Quantity

Guides on selecting nozzles and determining distribution quantity.

Checking the Liquid Discharge

Details the procedure for checking liquid discharge.

Nozzle Adjustment During Operation

Explains how to adjust nozzles based on plant growth stages.

Spray Nozzle Adjustment

Details the positions and methods for adjusting spray nozzles.

Recycling Device Functionality

Explains the function and components of the recycling device.

Recycling Injector Operation

Provides notes on recycling injector operation and pressure requirements.

Setting the LIPCO GSG-NV

Calculation of Liquid Discharge

Shows how to calculate the total liquid discharge for the unit.

Calculating Required Agent and Water

Details calculations for required agent quantity and water volume.

Agent Usage and Accuracy Checks

Advises on agent usage, accuracy checking intervals, and compatibility.

Test Spraying and Liquid Preparation

Conducting Test Spraying

Provides steps for conducting test spraying with water.

Preparation of Spraying Liquid

Details the steps for preparing the spraying liquid.

Filling Strainer and Granulate Addition

Explains using the filling strainer and adding granulates.

Fill Level Indicator Usage

Advises on using the fill level indicator and tank capacity.

Post-Use Procedures

Emptying the GSG-NV After Use

Outlines the procedure for emptying the machine after use.

Understanding Residual Volume

Explains the residual liquid volume remaining in the tank.

Interruption of Spraying Process

Details steps for cleaning the machine during spraying interruptions.

Comprehensive Cleaning of GSG-NV

Provides detailed instructions for cleaning the machine after use.

Control Box Protection Caution

Warns about the control box's limited water protection during cleaning.

Cleaning Specific Components

Explains cleaning the suction filter and the inside of the spray tank.

Cleaning the Recycling Circuit

Describes how to clean the recycling circuit.

Long-Term Storage Lubrication

Advises on lubricating parts for extended storage to prevent corrosion.

Machine Maintenance

Securing Unit During Maintenance

Emphasizes securing the spray unit from rolling or tipping during maintenance.

Fan Unit Bottom Draining

Explains draining liquid from the fan unit bottom, especially for frost protection.

Lubrication of Telescopic Guides

Details lubricating the telescopic guides on the fan unit.

Drawbar Lubrication Schedule

Specifies drawbar lubrication frequency (weekly and bi-annually).

Hydraulic and Height Adjustment Lubrication

Details lubricating tubes on hydraulic axis and height adjustment.

Pump Oil Level and Safety Checks

Advises checking pump oil level, membranes, and safety control valve.

Pump Oil Change Intervals

Specifies intervals for the first and subsequent pump oil changes.

Air Receiver Pressure Check

Explains how to check the air receiver pressure.

De-pressurizing Before Work

Mandates de-pressurizing parts before opening or releasing them.

Fan Bearing Greasing Procedure

Specifies greasing fan bearings every 8 hours.

Machine Inspection Procedures

System Pressure Check

Explains how to perform a system pressure check.

Flow Rate Check Procedure

Details the procedure for checking the flow rate.

Troubleshooting Guide

Troubleshooting: Incorrect Suction

Lists causes and solutions for incorrect suction of spray liquid.

Troubleshooting: Insufficient Pump Capacity

Lists causes and solutions for insufficient pump capacity.

Troubleshooting: No Suction at Pump

Lists causes and solutions for no suction at the pump.

Machine Storage and Winterization

Storing the Machine for Extended Periods

Provides steps for storing the machine for extended periods.

Winter Protection with Antifreeze

Details filling the unit with antifreeze for winter protection.

Nozzle and Filter Storage

Advises on cleaning and storing nozzles and filters.

Unpainted Parts Protection

Recommends greasing unpainted parts for corrosion protection.

Re-operation Check Before Use

Refers to maintenance chapter for checks before re-operating.

Warranty Information

Warranty Terms and Conditions

Outlines warranty terms, conditions, and voiding factors.

Machine Labels Information

Explains information found on the machine's rating plate.

System Diagrams

Functional Diagram GSG-NV

Presents a diagram illustrating the machine's functional components.

Electric Diagram for GSG-NV

Shows the electrical wiring diagram of the machine.

Hydraulic Diagram for GSG-NV

Presents the hydraulic system diagram of the machine.

EG Declaration of Conformity

Declaration of Conformity Details

Documents the machine's conformity with EU directives and applied standards.