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LMI Technologies Liquitron DC4000 Series User Manual

LMI Technologies Liquitron DC4000 Series
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Replaces same of Rev. E 11/99
1732. F 3/2013
Instruction Manual
Liquitron™ DC4000 Series
Conductivity Controller
For le reference, please record the following data:
Model No:
Serial No:
Installation Date:
Installation Location:
When ordering replacement parts for your LMI Controller or accessory, please include
the complete Model Number and Serial Number of your unit.
201 Ivyland Road
Ivyland, PA 18974 USA
TOLL FREE: (800) 564-1097
TEL: (215) 293-0401
FAX: (215) 293-0445
http://www.Imipumps.com
sales@novatech-usa.com
www.novatech-usa.com
Tel: (866) 433-6682 Fax: (866) 433-6684
Tel: (281) 359-8538 Fax: (281) 359-0084
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LMI Technologies Liquitron DC4000 Series Specifications

General IconGeneral
DisplayLCD
Power24 VDC
Measurement Range0-100%
Resolution0.1%
Accuracy±0.5%
Power Supply100-240 VAC, 50/60 Hz
Output4-20 mA
ControlPID
InterfaceRS-485
Weight0.5 kg

Summary

Introduction

Installation

Mounting the Controller Enclosure

Details on mounting the DC4000 controller enclosure on a vibration-free surface at eye level.

Enclosure Mounting Dimensions

Specifies required clearances for proper mounting of the DC4000 enclosure.

Electrical Wiring Information

Provides crucial safety information and guidelines for connecting the DC4000 controller.

Terminal Strip Layout - DC4000

Details the terminal strip layout for AC power input, relay outputs, and analog output.

Flowmeter Input

Information on connecting flowmeters to the DC4000 controller.

Flow Switch Input

Details on connecting a flow switch for safety override and controller output control.

Thermistor Probe Input

Instructions for wiring the thermistor probe for temperature sensing.

Conductivity Probe

Instructions for wiring the conductivity probe for accurate readings.

Terminal Strip Layout for CE-DC4000

Terminal strip layout and wiring for the CE version of the DC4000 controller.

Operating the Controller

Menu Overview

Presents the main menu structure and navigation flow for the DC4000 controller.

Conductivity

Details how to view and calibrate conductivity readings on the DC4000 controller.

Set Point

Explains how to set the conductivity value that triggers the bleed output relay.

Differential

Describes the differential or dead band setting to prevent rapid cycling of relays.

Low Alarm

Details programming the low conductivity reading that activates the alarm.

High Alarm

Explains how to program the high conductivity reading that triggers an alarm.

Feed

Covers the four different modes for controlling chemical (inhibitor) feed.

Manual Outputs

Guides on manually energizing relay outputs for testing and verification.

Advanced Setup

Details advanced configuration options for the controller, including flow alarm and display units.

Temperature

Explains how to view and select the temperature display unit (°F or °C).

H₂O Meter

Describes how to program the water meter totalizer settings, including ratio and reset.

Boiler

Instructions for configuring the controller for boiler operation and sampling modes.

Start-Up

Cooling Tower Installation

Provides a system diagram and guidelines for installing the controller in a cooling tower.

Pre-Start-Up Work Sheet

A worksheet to aid in programming the controller before initial startup.

Boiler Installation

Explains the two operating modes for boiler conductivity control: timed and continuous sampling.

Determining the Blowdown Requirement

Provides a formula to estimate boiler blowdown requirements for proper setup.

Timed Sampling Mode

Details the timed sampling mode for boilers with lower blowdown requirements.

Continuous Sampling

Describes the continuous sampling mode for boilers with higher blowdown requirements.

Boiler Installation Notes

Additional equipment and notes for installing the controller for boiler applications.

Boiler Start-Up

Guides on initiating boiler operation with the DC4000 controller.

Timed Sample Start-Up

Step-by-step instructions for starting up the controller in timed sampling mode.

Continuous Sample Start-Up

Step-by-step instructions for starting up the controller in continuous sampling mode.

Closed Loop Installation Theory of Operation

Explains the principle of operation for closed loop systems using the DC4000.

Closed Loop Start-Up

Guides on initiating closed loop operation with the DC4000 controller.

Closed Loop Installation Notes

Specific notes and recommendations for installing the controller in closed loop systems.

Functional Instructions

Calibration

Detailed procedure for calibrating the conductivity readings of the DC4000 controller.

Troubleshooting

Maintenance

Controller

Basic maintenance procedures for the DC4000 controller unit itself.

Probe

Detailed cleaning procedure and frequency recommendations for the conductivity probe.

Factory Settings

Product Specifications

Product Exploded View

Parts List

Statement of Limited Warranty

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