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Lonking CDM816D User Manual

Lonking CDM816D
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Dear users:
Thank you for choosing LONKING CDM816D wheel loader!
This Manual briefly describes safety instructions, performance parameters, structural principle and
requirements for operation, maintenance, adjustment and others of LONKING CDM816D wheel loader
for use and reference of machine operators, servicemen, and technical managers.
The Manual is the guideline for proper machine operation and maintenance; therefore, please read
carefully and comprehend the manual before machine application and operation and strictly follow the
corresponding instructions and requirements for machine operation, lubrication, maintenance and
repair. Many faults are resulted from human factors such as careless reading of Operation Manual;
High safety awareness and proper maintenance guarantee a safe and efficient operation, thus
benefitting you a lot. Therefore, please read and comprehend the safety instructions before operation
and strictly follow the relevant instructions and requirements. Incorrect operation, lubrication,
maintenance and repair are dangerous and may cause personal casualties.
Since we will continuously strive to improve product quality and synthesis perform ance to achieve
better cost performance and higher working efficiency, the information in this manua l will be changed
without notice.
The technical parameters involved in this manual will not be taken as the inspection or test
basis of the third party.
In order to better service you and improve product and service quality, please inform us by
correspondence of the problems and improvement comments found when using LONKING products
and their Operation Manual.
This is the first edition.
Best wishes for your business!
LONKING (Shanghai) Road Construction Machinery Co., Ltd.
Jan. 30, 2012
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Lonking CDM816D Specifications

General IconGeneral
BrandLonking
ModelCDM816D
CategoryFront End Loaders
LanguageEnglish

Summary

Foreword

Documentation

Manual preservation and review guidelines.

Manual structure

Outline of the manual's content and organization.

Safety

Overview of safety precautions and warning labels.

Product information

Details on usage, performance, and technical parameters.

Operation

Guidance on machine operation and controls.

Maintenance

Information on maintenance schedules and procedures.

Attached table

Reference table for material densities.

Chapter I. Safety

Safety instructions

Guidelines for safe operation, maintenance, and repair.

Safety labels

Location and meaning of safety labels on the machine.

Understanding signal words

Explanation of danger degree words: Danger, Warning, Caution.

Schematic diagram for layout of safety labels

Visual representation of safety label placement.

Other safety information

General safety notes and precautions.

Chapter II Applications, Main Technical Performance and Parameters

Applications

Description of the CDM816D wheel loader's uses.

Overallperformance parameters

Key performance specifications and dimensions.

Engine

Details on the engine model, type, power, and torque.

Powertrain

Specifications for the torque converter and transmission.

Brakingsystem

Details of the foot and hand brake systems.

Steering hydraulic system

Components and type of the steering system.

Working hydraulic system

Components controlling boom and bucket movements.

Electrical system

System voltage, battery, and starting specifications.

Chapter III Operation

Control mechanism and instrument

Identification of controls, levers, and gauges.

New vehicle running-in

Procedures for initial operation and break-in.

Operation of wheel loader

Guidelines for safe and efficient machine operation.

Chapter IV Structures of Main Components

Diesel engine

Overview of the diesel engine components.

Hydraulic torque converter

Features and working principle.

Transmission

Structure and working principle of the gearbox.

Drive axle

Main structural features and working principle.

Hydraulic steering system

System working principle and component details.

Implement hydraulic system

Controls boom and bucket movements.

Implement&frame

Components of the working device and frame structure.

Braking system

Detailed explanation of service and parking brake systems.

Electrical system

System voltage, battery, and starting specifications.

Lubrication

Notes on Fuel Filling

Procedures and precautions for fueling the machine.

Type and Grade of Lubricant

Specifications for oils and greases used.

Regular maintenance

Instruction

General guidance for maintenance procedures.

Chapter V Instructions for Loader Fixing in Hoisting and Transportation

Hoisting of loader

Procedure for safely lifting the loader.

Fixing of loader in transportation

Securing the loader for transport.

Shipping of loader

Procedures for ocean shipping.

Chapter VI Common Faults and Solutions

Started diesel engine does not work

Causes and solutions for engine start issues.

Insufficient driving power

Causes and solutions for reduced power.

Too low shift pressure

Causes and solutions for low pressure.

Higher transmission oil level

Causes and solutions for high oil level.

Too high oil temperature of torque converter

Causes and solutions for high temperature.

Insufficient torque

Causes and solutions for low torque.

Insufficient foot braking force

Causes and solutions for poor braking.

Gear engagement failure after foot brake

Causes and solutions for engagement issues.

Insufficient boom lifting force or bucket force

Causes and solutions for low lifting/bucket force.

Pressure in air reservoir decreases rapidly after parking

Causes and solutions for air pressure loss.

Pressure on the brake air pressure gauge increases slowly

Causes and solutions for slow pressure increase.

Air leakage for brake system

Causes and solutions for air leaks.

Brake failure

Causes and solutions for brake failure.

Brake fatigue

Causes and solutions for brake fatigue.

Oil leakage for brake system

Causes and solutions for oil leaks.

Attached Table: Reference Table for Densities of Common Materials

Ordinary soil

Densities of various types of ordinary soil.

Clay

Densities of wet and dry clay.

Sand

Densities of wet and dry sand.

Sandstone

Densities of sandstone types.

Gravel

Densities of various gravel types.

Bauxite

Density of bauxite.

Gravel

Density of gravel.

Slag

Densities of dry and bituminous slag.

Coal

Densities of coal types.

Weathered rock-soil

Densities of weathered rock-soil.

Gypsum

Densities of gypsum block types.

Limestone

Densities of limestone types.

Furnace slag

Density of furnace slag.

Granite

Densities of granite types.

Hematite

Density of hematite.

Magnetite

Density of magnetite.

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