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MadMan EMS-3 - User Manual

MadMan EMS-3
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Introduction
The EMS-3 is a multifunction engine information display and early warning engine monitoring system. It has been
specifically designed to monitor crucial vehicle information, and in the event of any engine irregularities, it will alert the
driver by means of a visual and audible alarm.
With its array of advanced features, the EMS-3 is an indispensable unit for the discerning vehicle owner. Costly
maintenance bills can easily be avoided by the prevention of major engine problems before they occur.
Madman EMS-3
Universal Engine Monitoring System
Operating Manual – English 1.04
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Summary

Introduction to Madman EMS-3

Madman EMS-3 System Features

Unit Layout and Main Displays

Unit Layout and Controls

Describes the physical layout of the EMS-3 unit and its control buttons.

Main Display Screens Overview

Explains how to view different main display screens using the up and down buttons.

System Functions Overview

EGT Monitoring

Details EGT monitoring, its importance for engine health, and potential issues.

Battery Voltage Monitoring

Explains battery voltage measurement, alarms, and protection features.

Pressure Measurement

Covers pressure sender support, types, and display configurations.

Oil Pressure Switch Message

Describes the display of warnings from oil pressure switch type senders.

Additional System Functions

Temperature Measurement

Details temperature sensor inputs, fail-safe features, and sender compatibility.

Coolant Level Detection

Explains the early warning system for coolant levels and its detection methods.

Service Timer and Hour Meter

Describes the service timer for maintenance and the engine hour meter.

Menu System Navigation

Navigating the Menu System

Overview of entering, navigating, and exiting the EMS-3 menu system.

EGT Setup and Configuration

EGT Setup Options

Details settings for Exhaust Gas Temperature display, alarms, and probe type.

Analog Channel Setup and Calibration

Analog Channel Pressure Setup

Configuration for pressure inputs on analog channels.

Analog Channel Temperature Setup

Configuration for temperature inputs on analog channels.

User Defined Sender Calibration

Procedure for calibrating user-defined pressure and temperature senders.

Voltage, Coolant Level, and RPM Setup

Voltage Monitoring Setup

Configuration for battery voltage display and alarms.

Coolant Level Detector Setup

Settings for the Coolant Level Detector, including switch time and sensitivity.

RPM Monitoring Setup

Configuration for RPM display, alarms, pulses per revolution, and increment.

Timer, Communication, and Output Setup

Timers Setup

Configuration for setting engine hour meter and service timer countdown.

Communication Setup

Settings for serial output, unit address, and baud rate.

Output Setup (Fan Control)

Settings for fan control output based on temperature.

Miscellaneous and ADC Value Setup

Miscellaneous Setup Options

Covers backlight, security, default settings, and information display.

ADC Values Display

How to view Analog to Digital Converter values for sensors.

Error Messages

Error Message Reference

Lists and explains various error messages and troubleshooting steps.

Technical Specifications

General Operating and Display Specs

Details operating temperature, humidity, power, display, and enclosure.

Input Signal and Sender Specifications

Covers RPM, EGT, analog inputs, and supported sender types.

Operating Alarms and Firmware

Alarm Output Functionality

How alarm outputs can be used with external indicators like buzzers or LEDs.

Firmware Upgrading

Information on upgrading the EMS-3 firmware via the RS232 port.

Installation Guide

Connection Diagram

Detailed diagram showing how to connect the EMS-3 unit and its components.

Cable Connections

Pinout and Wire Functions

Details the pinout of the EMS-3 connector and the function of each wire.

Sender Unit Installation

Fitting Sender Units

General notes and advice on fitting pressure and temperature senders.

EGT Installation Procedure

Step-by-step guide for drilling and tapping the manifold for EGT probe installation.

Temperature and Oil Monitoring Installation

Coolant Temperature Sender Installation

Methods and considerations for installing coolant temperature senders.

Oil Temperature Monitoring

Guidance on choosing and monitoring oil temperatures for problematic components.

Pressure and RPM Installation

Oil Pressure Sender Installation

Instructions for installing oil pressure senders and switches.

Coolant Level Detection Installation

Methods for installing the coolant level detector in various tank types.

RPM Input Installation

Details on connecting RPM signals and noise filtering.

Sender Type Configuration

Temperature Sender Configuration

Explains configuration for various temperature sender types.

Pressure Sender Configuration

Details configuration options for different pressure sender types.

Analog Channel Dipswitch Settings

Analog Channel Dipswitch Configuration

Explains how to set dipswitches for analog channel compatibility.

Dimensional Drawing

EMS-3 Unit Dimensions

Provides dimensional drawings and mounting hole specifications for the EMS-3 unit.

Safety, Cleaning, and Warranty

Operating Safety Warning

Critical warning about operating the EMS-3 while the vehicle is moving.

Unit Cleaning Instructions

Safe methods for cleaning the EMS-3 unit.

Product Warranty

Details the warranty period, coverage, and exclusions.

Disclaimer of Liability

Outlines user responsibility and limitations of manufacturer warranties.

MadMan EMS-3 Specifications

General IconGeneral
BrandMadMan
ModelEMS-3
CategoryMeasuring Instruments
LanguageEnglish