Magnetek IMPULSE G+ Mini - Technical Manual

182 pages

Save Page as PDF

To Next Page

Adjustable Frequency Crane Controls

Technical Manual

VFD Firmware: 14515

Part Number: 144-25085 R8

November 2020

Main Page

Table of Contents5
Introduction8
Specifications9
Class9
Common Specifications9
AC Reactor Specifications11
Installation12
Assessing the System Requirements12
Choosing a Location12
System Components and External Devices13
Long Time Storage14
Capacitor Storage and Their Reforming Process14
Dimensions and Heat Loss - Open Chassis16
Installing the VFD (Recommended Clearances)19
Installing the VFD (Side-By-Side)19
Installation Orientation20
Wiring21
Wiring Practices21
Typical Connection Diagram22
Terminal Description23
Safe Disable Function24
Installation24
Suggested Circuit Protection and Wire Size25
Grounding26
Wiring the Control Circuit27
Getting Started33
Overview33
Checks before Powering33
Precautions34
Using the Keypad34
Keypad Functions34
Keypad LED and Button Functions35
Quick Start Guide Information37
Parameters40
Parameter Modes40
Initialization Set-Up42
Initialize Parameters (A01.05)47
Auto-Tuning48
Using Auto-Tuning48
Programming Features49
Application49
Speed References49
Reference Limits51
Sequence/Reference Source52
Acceleration/Deceleration61
Jump Frequencies62
Special Functions63
Quick Stop64
Reverse Plug Simulation65
Micro-Speed66
Travel Limits67
Phantom Stop68
Klixon Action68
Load Check II69
Swift-Lift72
Torque Limit (Open Loop Vector Only)75
Serial Communication Digital Inputs76
Brake Delay Timers76
ON/OFF Delay Timer Function77
Maintenance Timer77
Inching Control78
Tuning79
DC Injection79
Automatic Slip Compensation80
Torque Compensation81
Dwell82
S-Curve Acceleration/Deceleration83
Carrier Frequency84
Hunting Prevention84
Motor Parameters85
Voltage/Frequency Pattern85
Motor Set-Up88
Option Parameters90
Pulse Generated (PG) Control90
Profibus-DP Communication Option Card Setup91
Ethernet Option Card Setup (Ethernet IP & Modbus TCP/IP)92
Terminal Parameters94
Digital Inputs94
External Fault Response Selection97
Digital Outputs98
Analog Inputs102
Analog Output103
Serial Communication104
Pulse Inputs105
Protection Parameters106
Motor Overload106
Power Loss Ride Thru108
Stall Prevention108
Reference Detection112
Torque Detection114
Hardware Protection117
Automatic Fault Reset119
Motor Tuning121
Automatic Frequency Regulator Tuning (OLV Only)121
Online Tuning122
Keypad Parameters and Monitors123
Monitor Selection123
Keypad Key Selection125
Clear History127
Monitors128
Troubleshooting134
Maintenance, Faults, and Alarms134
Maintenance and Inspection134
Motor Faults and Corrective Actions134
VFD Faults, Alarms and Indicators135
Fault Display and Corrective Actions at Auto-Tuning141
Power Section Check142
Power off Checks142
Braking Circuit143
Appendix A: Parameter Listing144
Appendix B: Standards Compliance174
Electromagnetic Compatibility (EMC) Guidelines Compliance174
EMC Guidelines Compliance174

Magnetek IMPULSE G+ Mini - Technical Manual

Table of Contents

Other manuals for Magnetek IMPULSE G+ Mini

Related product manuals