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Magnetek IMPULSE G+ 4 Series - User Manual

Magnetek IMPULSE G+ 4 Series
256 pages
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Adjustable Frequency/Vector Crane Controls
Technical Manual
VFD Firmware: 14707 & 14750
Part Number: 144-23910 R7
November 2020
© Copyright 2020 Magnetek

Table of Contents

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Magnetek IMPULSE G+ 4 Series Specifications

General IconGeneral
BrandMagnetek
ModelIMPULSE G+ 4 Series
CategoryDC Drives
LanguageEnglish

Summary

1 Introduction

1.1 How to Use This Manual

Guide on navigating the manual's structure, parameters, and functions.

1.2 General Information

Covers system requirements, VFD environment assessment, and key specifications.

1.3 Specifications

Detailed technical specifications for VFD models across voltage classes.

2 Installation

2.1 Choosing a Location

Guidelines for selecting a suitable mounting location, avoiding environmental hazards.

2.2 System Components

Lists standard, optional, and required components for VFD system setup.

2.5 Installing the VFD (Recommended Clearances)

Specifies minimum clearances required around the VFD for adequate airflow and cooling.

2.7 VFD Derating Data

Explains derating requirements for temperature and altitude to ensure reliable VFD operation.

3 Wiring

3.1 Wiring Practices

Outlines essential practices and precautions for proper VFD and motor wiring, including safety.

3.2 Suggested Circuit Protection and Wire Size

Provides recommendations for circuit protection devices and wire sizing based on VFD specifications.

3.2.4 Grounding

Details proper grounding procedures for VFDs and motors to ensure safety and EMC compliance.

3.2.8 Safe Torque Off

Explains the Safe Torque Off function for mechanical maintenance and safety interlocks.

3.3 Wiring the Encoder Circuit

Procedures and specifications for wiring the encoder circuit for flux vector control.

4 Getting Started

4.1 Overview

Introduces the keypad and X-Press Programming for quick setup and operation.

4.2 Using the Keypad

Explains how to navigate the keypad, program parameters, and monitor VFD functions.

4.3 Parameters

Overview of VFD parameters, modes, and security features like Password and Access Level.

4.4 Auto-Tuning

Details the calibration process to optimize VFD performance by automatically setting motor parameters.

5 Programming Advanced Features

5.1 Speed Parameters

Controls speed frequencies, acceleration/deceleration characteristics, and reference sources.

5.2 Special Functions

Details various advanced functions like Quick Stop, Load Sharing, and Weight Measurement.

5.3 Tuning

Covers VFD tuning procedures including DC Injection, Motor Slip Compensation, and Torque Control.

5.4 Motor Parameters

Defines V/f patterns and motor setup configurations for optimal performance.

5.5 Option Card Parameters

Configuration settings for various optional interface and communication cards.

5.6 Terminal Parameters

Configuration of digital inputs, outputs, analog inputs/outputs, and communication interfaces.

5.7 Protection Parameters

Covers VFD and motor protection features like overload, stall prevention, and hardware protection.

5.8 Keypad Parameters

Settings related to keypad operation, monitor selection, and copy functions.

5.9 Monitor Parameters

Lists parameters for monitoring VFD operation, fault traces, and maintenance data.

6 Troubleshooting

6.1 Troubleshooting the VFD

Provides basic maintenance and inspection procedures to identify and resolve VFD issues.

6.2 Troubleshooting Encoder Related Faults

Addresses faults related to encoder feedback systems, including speed deviation and signal issues.

6.3 Fault Display and Corrective Actions at Auto-Tuning

Lists auto-tuning fault codes and their corresponding corrective actions.

6.4 Troubleshooting Option Card Related Faults

Provides error codes and solutions for issues related to installed option cards.

6.5 Copy Function Related Faults

Explains tasks, errors, and troubleshooting steps for the VFD parameter copy function.

6.6 Power Section Check

Outlines power-off checks and test procedures for the VFD power section components.

Appendix A: Parameter Listing

Appendix B: Standards Compliance

Electromagnetic Compatibility (EMC) Guidelines Compliance

Details compliance with European standards, EMC guidelines, and filter installation requirements.

EMC Filters

Lists recommended EMC filters for EN61800-3 compliance based on VFD model.

EU Declaration of Conformity Certificate

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