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IMPULSE G+ 4 Series
Magnetek IMPULSE G+ 4 Series User Manual
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IMPULSE
®
•G+ & VG+ Series 4 Technical Manual
November 2020
Page 37
3.2.2
Main Circuit Connection Diagram
Figure 3-2: Connecting Main Cir
cuit
T
e
rminals (2003 to 2075, 4001 to 4039, 5001 to 5027)
Figure 3-3: Connecting Main Cir
cuit
T
erminals (2085 and 21
15, 4045 and 4060,
5032 and 5041)
36
38
Table of Contents
Table of Contents
5
Introduction
10
How to Use this Manual
11
General Information
12
Assessing the System Requirements
12
Assessing the VFD Environment
12
Specifications
13
AC Reactor Specifications
16
S4IF Interface Board Specifications
18
S4I and S4IO Option Card Specifications
18
Installation
19
Choosing a Location
19
System Components
20
Standard Components
20
Optional VFD Components
20
As-Required VFD Components
20
Required Control Components
20
Long-Time Storage and Capacitor Reforming Procedure
21
Capacitor Storage and Reforming Process
21
Capacitor Reforming Procedure
21
Installation Orientation
23
Installing the VFD (Recommended Clearances)
23
Installing the VFD (Side-By-Side)
24
VFD Derating Data
25
Temperature Derating
25
Ip00/Open-Chassis Enclosure
25
Side-By-Side Mounting
25
Altitude Derating
25
Dimensions (Ip00/Open Chassis)
26
Wiring
30
Wiring Practices
30
Suggested Circuit Protection and Wire Size
33
Power Circuit Wiring
36
Main Circuit Connection Diagram
37
Terminal Block Configuration
40
Grounding
42
Insulation Barrier
43
Interface Board (S4IF)
44
DIP Switches and Jumper Locations
44
DIP Switch Functions
45
Sinking/Sourcing Mode for Safe Disable Inputs
45
Control Circuit Terminals
46
Interface Board (S4IF) Terminal Diagrams
47
Safe Torque off
48
Wiring the Encoder Circuit
49
Encoder Circuit Wiring Procedures
49
Encoder Wiring Diagrams and Information
50
Getting Started
51
Overview
51
Checks before Powering
51
Precautions
51
Using the Keypad
51
Keypad LED and Button Functions
52
Parameters
53
Parameter Modes
53
Operation Mode
53
Programming Mode
53
Auto-Tuning Mode
53
Modified Parameters Mode
53
Menu Structure
54
Initialization Setup
56
Parameter Access Level (A01-01)
56
Control Method (A01-02)
56
X-Press Programming
57
Motion (A01-03)
57
Speed Reference (A01-04)
57
Parameters Changed by X-Press Programming
59
Initialize Parameters (A01-05)
62
Password Entry (A01-06)
62
User Parameters (A02-01 through 32)
63
Auto-Tuning
64
Standard Auto-Tune (T01-01 = 0)
65
Non-Rotational Auto-Tune (T01-01 = 1)
66
Terminal Resistance Auto-Tune (T01-01 = 2)
66
Non-Rotational 2 Auto-Tune (T01-01 = 4)
67
Programming Advanced Features
68
Speed Parameters
68
Speed References
68
Reference Limits
70
Run/Reference Source
71
Stop Method
72
Decel to Stop (B03-03=0)
72
Coast to Stop (B03-03=1)
73
Decel W/Timer (B03-03=4)
73
Motor Rotation Change
74
Zero-Speed Operation
74
Input Scan Time
74
Run Select
75
Acceleration/Deceleration
77
Accel/Decel Time Switching Frequency
78
Jump Frequencies
79
Field Forcing
80
Special Functions
81
Quick Stop
82
Reverse Plug Simulation
83
Micro-Speed
84
End of Travel Limits
85
Phantom Stop
86
Load Sharing/Torque Following
86
Load Sharing Setup Example
87
Klixon
87
Hook Height Measurement
88
Electronic Programmable Limit Switches (EPLS)
89
Lower Limit/Upper Limit Bypass MFDI
90
Load Float
92
Load Check II
92
V/F Operation (A01-02 = 00)
92
OLV and FLV Operation (A01-02 = 02 and 03)
92
Load Check II Set up (C05-01 = 09)
93
Clearing a Load Check Alarm (LC)
94
Swift-Lift™ & Ultra-Lift
95
Swift-Lift
95
Ultra-Lift
95
Adaptive Ultra-Lift
95
Configuring the Swift-Lift & Ultra-Lift Function
97
Torque Limit
98
Anti-Shock
100
Load Brake Hoist (VG+)
102
Emergency Lift (VG+)
106
Emergency Lift Setup Instructions
106
Digital Input (DI-A3, S4I, or S4IO) Option Card Setup
108
Weight Measurement
109
System Tare and Calibration for Weight Measurement
110
Setting up U01-29 to Display Actual Weight
110
Weight Measurement Design Considerations
110
Slack Cable Detection
111
Snap Shaft Detection
112
Set up
112
Brake Delay Timers
113
Timer Function
113
Maintenance Timer
114
Load Share
114
Inch Control
115
Index Control
116
Tuning
118
DC Injection
118
Motor Slip Compensation
119
Torque Compensation
119
Automatic Speed Regulator (ASR) Tuning
120
Adjusting the ASR Parameters in FLV
121
Solving Problems During ASR Setup
121
Flux Vector (FLV)
122
Torque Control
123
Speed/Torque Control Switching
124
Dwell
125
S-Curve Acceleration/Deceleration
126
Carrier Frequency
127
Hunting Prevention
128
Motor Parameters
129
Voltage/Frequency Pattern
129
Motor Setup
135
Test Mode Configuration
136
Option Card Parameters
137
Encoder Feedback (PG-X3) Option Card Setup
137
Analog Input (AI-A3) Option Card Setup
139
Analog Output (AO-A3) Option Card Setup
139
Digital Output (DO-A3 or S4IO) Option Card Setup
141
Profibus-DP (SI-P3) Option Card Setup
143
Ethernet/Ip (SI-EN3) and Modbus TCP/IP (SI-EM3) Option Card Setup
145
Terminal Parameters
147
Digital Inputs
147
F1 and F2 Keys Function Selection
150
Digital Outputs
151
Digital Outputs-Alarm/Fault Annunciate (H02-01-03=40)
155
External Fault Response Selection
157
Analog Inputs
158
Analog Outputs
161
Serial Communication Setup
163
Pulse Train Input/Output
165
Protection Parameters
166
Motor Overload
166
Power Loss Ride Thru
167
Stall Prevention
168
Speed Agree
169
Test Mode
171
Torque Detection
171
Hardware Protection
175
Automatic Fault Reset
177
Fault Latch Selection
179
Keypad Parameters
180
Monitor Selection
180
Keypad Key Selection
183
Maintenance History
186
Copy Function
187
Monitor Parameters
189
Troubleshooting
196
Troubleshooting the VFD
196
Maintenance and Inspection
196
Troubleshooting Encoder Related Faults
210
Fault Code: DEV-Speed Deviation Fault
210
Definition
210
Corrective Action
210
Fault Code: PGO-X-S/PGO-X-H-Pulse Generator Signal Fault
211
Definition
211
Corrective Action
211
Fault Code: BE1-Rollback Fault
212
Definition
212
Correction Action
212
Fault Code: BE2-Torque Proving Fault
212
Corrective Action
212
Fault Code: BE3-Brake Release Fault
213
Definition
213
Corrective Action
213
Alarm Code: BE6-Brake Proving Alarm
214
Definition
214
Corrective Action
214
Alarm Code: BE8-Brake Slipping Alarm
215
Definition
215
Corrective Action
215
Fault Code: OC-Over Current Fault
216
Definition
216
Corrective Action
216
Fault Display and Corrective Actions at Auto-Tuning
217
Troubleshooting Option Card Related Faults
219
VFD-Side Error Codes
219
Copy Function Related Faults
222
Tasks, Errors, and Troubleshooting
222
Power Section Check
223
Power off Checks
223
S4IF Replacement Procedure
225
Other manuals for Magnetek IMPULSE G+ 4 Series
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Magnetek IMPULSE G+ 4 Series Specifications
General
Brand
Magnetek
Model
IMPULSE G+ 4 Series
Category
DC Drives
Language
English
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