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Magnetek inteleSmart2 - User Manual

Magnetek inteleSmart2
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inteleSmart2 RECEIVER
Engineered
AC/DC Relay Receiver
Part Number: 198-80102-0002 R1
June 2016
© 2016 Magnetek

Questions and Answers

  • D
    Darius AndersonSep 10, 2025
    Why is there no response from the IR connection on my Magnetek inteleSmart2?
    • W
      wyatt62Sep 10, 2025
      If there is no response from the IR connection on the Magnetek receiver, make sure the IR adapter has line of sight with the IR eye in the unit.
  • S
    Stacy ScottAug 23, 2025
    Why does the MC Relay on my Magnetek Receiver turn off during normal operation?
    • R
      Rebecca GreeneAug 23, 2025
      If the MC Relay turns off during normal operation of the Magnetek receiver, consider the following: * Extend the inactivity timeout setting for the transmitter, because the transmitter may have powered down due to inactivity. * Replace the transmitter's batteries, because the transmitter may have powered down due to low batteries. * If the COM LED stops blinking for more than 3 seconds, change the system's channel setting due to radio interference. * If the COM LED stopped and the MC Relay turned off together within 1 sec, install snubbers across the coils of all contactors to reduce transient voltages and ensure that the power module has a stable power source, because the CPU module may be resetting.
  • S
    samantha11Aug 25, 2025
    What to do if Magnetek Receiver has intermittent communication?
    • B
      Brittany BrownAug 25, 2025
      If the Magnetek Receiver experiences intermittent communication (communication LED3 not lighting up), check for the following: 1. RF Interference: Ensure no other transmitters or communication devices are using the same frequency channel. 2. Transmitter Range: Move the transmitter closer to the receiver. 3. Receiver Antenna: Verify the receiver antenna is attached and properly connected.
  • E
    Eric BarkerAug 26, 2025
    Why is my Magnetek inteleSmart2 Receiver not communicating, and the LED displays 0?
    • K
      Kathy BartonAug 27, 2025
      If your Magnetek Receiver isn't communicating with the transmitter (LED displaying 0), ensure the RF Channel and Access Code settings are correct using RCP or the receiver seven segment LED. Also, using RCP, check that the receiver and transmitter have the same RF modules.
  • R
    rayjenniferAug 28, 2025
    What causes no outputs when LED1 is blinking on Magnetek inteleSmart2 Receiver?
    • K
      Kevin HendersonAug 28, 2025
      If the Magnetek receiver is communicating but no outputs are functioning (LED1 is blinking), and the dot on the seven segment LED is not flashing, a firmware download via RCP might be needed, or return for service. Also, using RCP, verify the relay connections and change as necessary if there is an incorrect relay configuration in receiver.
  • D
    danielwallaceAug 29, 2025
    Why is there no response from digital input on my Magnetek Receiver?
    • B
      Brian GarciaAug 29, 2025
      If there is no response from a digital input on the Magnetek receiver, using RCP, verify that the digital input is configured for the system. Also, verify that digital input is correct voltage level (either 5 volts or 36 volts), and that RCP has also defined them properly.
  • G
    georgejamesSep 18, 2025
    What causes tethered command timeouts on Magnetek inteleSmart2 Receiver?
    • J
      Jonathan LeeSep 18, 2025
      If tethered commands timeout on the Magnetek receiver, it may be due to bus contention. There may be too many devices on the CAN bus.
  • T
    Tyler EvansSep 12, 2025
    What does it mean when Magnetek inteleSmart2 displays 3 but no outputs are functioning?
    • L
      Lisa NelsonSep 12, 2025
      If the Magnetek receiver is communicating but no outputs are functioning and the receiver seven segment LED is displaying a 3, using RCP, verify the relay connections and change as necessary, because there is an error with the configuration of the expansion module.
  • A
    Andre DavisSep 8, 2025
    What to do if expansion module is not responding on Magnetek Receiver?
    • C
      Cory BergerSep 8, 2025
      If the expansion module is not responding on the Magnetek receiver, and the seven segment display shows a 3, using RCP, verify the expansion module is supposed to be defined.
  • J
    Joshua FuentesSep 5, 2025
    Why is there no response from analog input on my Magnetek Receiver?
    • A
      Annette WalkerSep 5, 2025
      If there is no response from the analog input on the Magnetek receiver, verify that the jumper (J17) has pins 1 and 2 connected if detecting analog voltage or verify that the jumper (J17) has pins 2 and 3 connected if detecting analog current.

Summary

Product Manual Safety Information

Warranty Information

Provides information on Magnetek's product warranties.

Warnings and Cautions

Critical Installation Considerations

General Operation Considerations

General advice for operating radio-controlled equipment safely and effectively.

Authorized Operators

Specifies who is permitted to operate radio-controlled equipment.

Operator Safety and Training

Details essential knowledge and skills for operators of radio-controlled equipment.

Pre-Operation Test Procedures

Steps to perform before making lifts with any equipment.

Crane-Specific Device Warnings

Critical safety warnings related to crane installation and operation.

InteleSmart2 Installation

Pre-Installation Checklist

Essential checks before starting the inteleSmart2 system installation.

Receiver Mounting Location

Guidelines for selecting the optimal mounting location for the receiver unit.

Antenna Mounting

Recommendations for proper antenna placement for optimal reception.

Line Input Considerations

Important factors for connecting the unit's power input.

Wiring Considerations

Key points to follow for safe and effective wiring of the system.

Receiver Equipment Interface

Details on connecting the receiver to other equipment and relay specifications.

Receiver Enclosure Mounting

Instructions for securely mounting the receiver unit's enclosure.

Receiver Installation Steps

Step-by-step guide for installing the inteleSmart2 receiver unit.

Mechanical Drawings and Dimensions

Provides mounting dimensions and hardware specifications for the receiver housing.

Wiring

Alarms and Horns Wiring

Ensuring proper installation of alarms, horns, and indicator lights.

Power Input Configuration

Details on configuring the unit's input power source (DC and AC).

Common Wiring

Information on relay output commons and user-provided common wiring.

Power or Hot Routing Options

Alternative methods for routing power to functions via Machine Stop relays.

Machine Stop Relays

Details on the two redundant machine stop relays and their contacts.

Wiring Diagrams Overview

Description of relays on the CPU board and their wiring.

Wiring Isolation Options

Methods to achieve different levels of electrical isolation in wiring.

Connecting Outputs to Drives

Guidelines for connecting output relays to drives, including MOV considerations.

Analog Input Configuration

Details on wiring and configuring the analog input for devices like load cells.

Digital Input Configuration

Information on connecting and configuring five digital inputs for various devices.

Expansion Modules Support

Overview of expansion modules and their capabilities.

Normal Operation

LED Indicators Overview

Explanation of the status LEDs on the inteleSmart2 receiver.

Seven Segment Display Status

Meaning of values displayed on the seven segment display for system status.

Initialization Sequence

Describes the information shown on the display during receiver initialization.

InteleSmart2 Expansion Module Types

Expansion Module Installation

Guidelines for placing expansion modules into slots J9 and J10.

Relay Expansion Module

Details on the relay expansion module adding eight normally open relays.

Programming with RCP

Access Codes Configuration

Importance of matching access codes between receiver and transmitter for communication.

Changing Access Codes

Procedure and warnings for modifying access codes on the transmitter.

Connecting to a Computer via USB

Steps and safety precautions for connecting the receiver to a PC using USB.

Programming with RCP Software

Overview of using the RCP software for programming the inteleSmart2.

Running the RCP Software

Instructions for launching and activating the Magnetek Radio Control Programmer.

Creating or Opening Projects

Guide to starting a new project or retrieving an existing one in RCP.

Selecting Device Type

Procedure for selecting the correct device type in the New Project window.

Receive Device Data Option

Explanation of the 'Receive Device Data' checkbox and its importance.

inteleSmart2 Configuration Page

Details on configuring receiver settings, CAN-bus, and general parameters.

Frequency Setting

Displays the receiver's operating radio frequency, set by the factory.

Receiver Name Customization

Allows creating a custom name for the receiver, up to 16 ASCII characters.

Access Code Functionality

The access code acts as the receiver address for transmitter communication.

RF Channel Selection

User selectable RF channels to prevent interference with other radio devices.

RF Antenna Selection

Option to select between internal or external antennas.

Expansion Board 1 Status

Read-only field displaying the status of expansion board #1.

Expansion Board 2 Status

Read-only field displaying the status of expansion board #2.

inteleSmart2 Connections Overview

Visual representation of configured connections for outputs and inputs.

CAN Configuration Settings

Allows modification of CAN-bus network communication settings.

Programming Page Details

Refer to RCP User's Guide for detailed programming instructions.

FDP Page for Firmware Download

Used to download firmware to the board via the bootloader.

RCP Software Functions

Covers saving, downloading, and reading programs and other RCP functions.

Saving Programming Files

Instructions for saving, naming, and managing programming files in RCP.

Sending Programs to inteleSmart2

Procedure for sending programmed settings to the receiver unit.

Reading inteleSmart2 Programming

How to read current programming settings from the receiver unit.

RCP Software Version Check

Steps to check the version number of the RCP software.

Resetting to Factory Defaults

Procedure to restore the receiver to its original factory settings.

Receiver Channel Configuration Settings

FCC Compliance Statements

Device compliance statements with FCC rules and RF exposure limits.

433 MHz Channel Set

Lists available channels and their corresponding frequencies for the 433MHz band.

433 MHz Telemotive Legacy Channels

Channel designators and frequencies for Telemotive Legacy systems in the 433MHz band.

900 MHz Channel Set

Lists available channels and their corresponding frequencies for the 900MHz band.

419 MHz Channel Set

Lists available channels and their corresponding frequencies for the 419MHz band.

2.4 GHz FHSS Protocol

Explanation of the Frequency Hopping Spread Spectrum protocol for 2.4 GHz.

Troubleshooting

Troubleshooting Table

A guide to common problems, their possible reasons, and suggested solutions.

Receiver Specifications

Technical specifications for the receiver housing, operating temperature, and range.

Assembly and Replacement Parts

Information regarding assembly procedures and available replacement parts.

Notes

Magnetek inteleSmart2 Specifications

General IconGeneral
BrandMagnetek
ModelinteleSmart2
CategoryReceiver
LanguageEnglish

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