Manitou Mezzer Pro Service Manual

5
MEZZER SERVICE MANUAL
Below is a list of tools necessary for changing the travel on the Mezzer fork.
• Safety Glasses
• Nitrile Gloves
• Lint-Free Rags
• Torque Wrench (6-220 in-lb [0.7-25 Nm])
• 2mm Hex Wrench
• 8mm Hex Wrench
• 14mm Box End Wrench
• Shock Pump
• Cassette Lockring tool* (e.g. Park tool FR-5.2)
• 1” socket
• 8mm Socket *
• 24mm Socket *
• (Optional, replaces items above with*) Manitou Tool Kit - Manitou part
number 172-31133 (This includes the Manitou Cassette Tool, 8mm thin wall
socket, and at ground 24mm socket)
• Travel Spacer kit 141-36713-K032
Below is a list of additional tools necessary for a full service of the Mezzer
fork.
• 11mm Socket (Pro Only)
• Plastic or non-marring pick
• Downhill tire lever or at blade screwdriver
• 5wt Maxima Fork oil - Manitou part number 85-0023
• Semi-bath Oil, 5/40w Synthetic - Manitou part number 85-0022
• Slickoleum™ Grease
• Isopropyl alcohol
• 37mm seal install tool 172-37540-K002
• Cartridge Damper Bleed Kit 141-30694-K020 (Pro Only)
• 37mm seal kit 141-36713-K025 and Air piston Seal Kit 141-36713-K027
or Rebuild kit 141-36713-K026
REQUIRED TOOLS

Manitou Mezzer Pro Specifications

General

Travel	140mm, 150mm, 160mm, 170mm, 180mm
Wheel Size Compatibility	27.5", 29"
Spring Type	Air
Axle	15x110mm Boost
Steerer Tube	1.5" Tapered
Intended Use	Enduro
Adjustments	High Speed Compression, Low Speed Compression, Rebound, Air Pressure
Offset	44mm (27.5"), 51mm (29")