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E - EVERY 1000 HOURS OF SERVICE OR TWO YEARS
Carry out the operations described previously as well as the following operations.
E1 – DRY AIR FILTER CARTRIDGE
REPLACE
In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see:
3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS. Also, the checking and cleaning
periodicity of the cartridge must be reduced (up to 250 hours in a heavily laden dust
atmosphere and with pre-filtration).
IMPORTANT
Change the cartridge in a clean location, with the engine stopped. Never operate the lift truck with the air filter
removed or damaged.
- Open the engine bonnet.
- Loosen the bolts and remove cover 1.
- Gently remove the cartridge 2 taking care to avoid spilling the dust.
- Leave the safety cartridge in place.
- Carefully clean the following parts with a damp, clean lint-free cloth.
• The inside of the filter and cover.
• The inside of the filter inlet hose.
• The gasket surfaces in the filter and in the cover.
- Check pipes and connections between the air filter and the engine and the connection
and state of the clogging indicator on the filter.
- Before mounting check the condition of the new cartridge (see: 3 - MAINTENANCE:
FILTERS CARTRIDGES AND BELTS).
- Insert the cartridge in the filter axis and push it home, pressing against the outer
edge and not the center.
- Reassemble the cover, guiding the valve downwards.
E2 – FUEL PRE-FILTER
REPLACE
IMPORTANT
Carefully clean the outside of the pre-filter and its holder, to prevent dust from getting into the system.
Tighten the fuel filter by hand only and lock in place by a quarter turn.
- Switch off the lift truck's ignition.
- Open the engine bonnet.
- Disconnect electrical wiring harness 1 from the fuel pre-filter.
- Place a receptacle under the drain plug 2 and unscrew by two to three turns.
- Open bleed screw 3 to ensure proper emptying.
- Re-tighten bleed screw 3 once the pre-filter is emptied.
- Loosen pre-filter 4 and discard it, together with its seal.
- Clean the inside of the pre-filter head using a brush immersed in clean diesel oil.
- Refit a pre-filter and a new seal lubricated with clean diesel beforehand (see: 3 -
MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
- Reconnect the fuel pre-filter wiring harness 1.
- Replace the fuel filter.
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647563 (22/08/2017)
MT 1435/1440/1840 EASY 75D ST3B S1