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Mastervolt CHARGEMASTER PLUS 24/80-2

Mastervolt CHARGEMASTER PLUS 24/80-2
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CHARGEMASTER PLUS
24/80-2, 24/110-2
AUTOMATIC BATTERY CHARGER
USER AND INSTALLATION MANUAL
10000015468/06
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Mastervolt CHARGEMASTER PLUS 24/80-2 Specifications

General IconGeneral
BrandMastervolt
ModelCHARGEMASTER PLUS 24/80-2
CategoryBattery Charger
LanguageEnglish

Summary

Safety Instructions

General Safety Precautions

General safety precautions for appliance use, children, supervision, and maintenance.

Explosive Gases Warning

Warning about risk of explosive gases near lead-acid batteries.

Personal Precautions

Precautions when working near lead-acid batteries, including eye protection and acid contact.

Safety Instructions Continued

Battery Usage Warnings

Guidelines for charging specific battery types and avoiding hazards like frozen or non-rechargeable batteries.

DC Connection Precautions

Steps for safely connecting and disconnecting DC output clips to batteries.

Vehicle Battery Safety

Safety measures to prevent sparks and battery explosions when working on vehicles.

Safety Instructions Further Continued

External Battery Safety

Detailed steps for safely connecting/disconnecting DC clips to batteries not installed in a vehicle.

Grounding Instructions

Requirements for connecting the battery charger to a grounded, metal wiring system.

Charging Preparation

Steps before charging, including battery terminal cleaning and adding water.

Installation

Unpacking and Contents

Contents included with the ChargeMaster Plus and checking for damage.

Installation Location

Guidelines for choosing an indoor location, considering ambient temperature and humidity.

DC Wiring

Recommendations for DC cable cross-sections and wire colors for battery connections.

Installation Continued

AC Wiring

Safe AC wiring practices, including wire cross-sections and color coding for different voltages.

AC Safety Grounding

Importance of ground wire connection for protection and RCD/Breaker requirements.

Network Wiring (CZoneMasterBus)

Connecting the ChargeMaster Plus to CZone or MasterBus networks via RJ45 cables.

Installation Further Continued

Battery Requirements

Following battery manufacturer instructions and minimum capacity requirements.

Required Tools and Parts

List of required parts for installation, including tools and accessories.

Installation Example

Connection Example Diagram

Schematic illustrating general placement in a circuit, not detailed wiring.

Installation Steps

Step-by-Step Installation Guide - Part 1

Visual guide and steps for mounting the enclosure and opening the compartment.

Step-by-Step Installation Guide - Part 2

Steps for connecting AC wiring, DC cabling, and optional network connections.

Step-by-Step Installation Guide - Part 3

Final installation steps including DIP switch settings and closing compartment.

Commissioning

Commissioning Procedure

Steps for checking wiring, placing fuses, and starting the charging process.

Settings

DIP Switch Configuration

Guide to configuring the ChargeMaster Plus using DIP switches for different networks and battery types.

MasterBus Configuration

Configuring the ChargeMaster Plus via MasterAdjust software for MasterBus networks.

Settings Continued

Monitoring Parameters

Parameters available for monitoring the charger's status and performance via MasterAdjust.

Alarm List

List of available alarms in MasterAdjust, including battery temperature and reverse polarity.

Settings Further Continued

History Data

Shows absolute maximum readings for charger and DC outputs, like days running and total Ah's.

Configuration Settings - Part 1

Detailed configuration parameters for device, charger, powersave, battery type, and DC output.

Settings Yet Continued

Configuration Settings - Part 2

Continues listing configuration settings for Bulk, Absorption, Float stages, DC outputs, and installer menu.

Settings Again Continued

System Automation Events

Programming the ChargeMaster Plus to act as an event source or target for system automation.

Input Current Control

Setting input current limits to prevent AC input overload, especially with limited power sources.

Settings Once More Continued

MasterShunt Integration

Coupling with a MasterShunt for actual battery measurement data in MasterBus networks.

MLI Ultra Battery Compatibility

Combining the ChargeMaster Plus with an MLI Ultra Lithium-ion battery.

CZone Configuration

Configuring the ChargeMaster Plus within a CZone network using the CZone Configuration Tool.

Settings Final Continued

CZone Configuration Steps

Detailed steps for configuring settings like Module Name, Battery Type, and DC Current Limit in CZone.

Operating Instructions

Operating Introduction

Overview of the ChargeMaster Plus as an automatic charger for Li-ion and lead-acid batteries.

Switching On and Off

Procedures for activating and deactivating the ChargeMaster Plus using the ON/OFF button.

Status Display and LEDs

Explanation of the front display and LEDs for monitoring charger status and charging process.

Operating Instructions Continued

3-Step+ Charge Process

Description of the BULK, ABSORPTION, and FLOAT charging stages and their characteristics.

Operating Instructions Further Continued

Charge Voltages by Battery Type

Table detailing Bulk, Absorption, and Float voltages for different battery types.

Temperature Compensated Charging

Adapting charge voltages based on battery temperature using the sensor.

Flat Battery Support

Automatic detection and charging curve for flat batteries.

DC Output 2 Configuration

Configuration options and current limits for the secondary DC output.

Operating Instructions Yet Continued

Storage Procedures

Step-by-step instructions for safely putting the ChargeMaster Plus out of operation and storing it.

Trouble Shooting

Trouble Shooting Guide - Part 1

Fault finding table for common malfunctions, possible causes, and solutions.

Trouble Shooting Continued

Trouble Shooting Guide - Part 2

Continues fault finding for remote panel display issues and network communication problems.

Technical Data

Technical Specifications

Detailed technical specifications for models 24/80-2 and 24/110-2, including electrical and physical data.

Technical Data Continued

Physical Dimensions

Diagrams showing physical dimensions of the ChargeMaster Plus models in mm and inches.

Output Power Characteristics

Graph illustrating output power versus AC input voltage.

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