5-10t Internal Combustion Counterbalance Forklift Truck Operation & Maintenance Manual
5.6 Failure Removal (Refer to Table 5-4.)
Table 5-4
Failure Cause for Failure Generation Removal Method
Brake Fluid in Brake System Leaked To be repaired
Clearance of Friction Plate Misadjusted To be adjusted
Brake Over-heated
To be examined as to whether or not
brake is skidding
Contact of Brake Drum and Friction Plate Not
Satisfactory
To be adjusted
Impurity Adhered on Surface of Friction Block To be repaired or replaced
Impurity Blended into Brake Fluid Brake fluid to be replaced
Brake Force
Insufficient
Brake Pedal Misadjusted To be adjusted
Surface of Friction Block Hardened or Adhered
with Impurity
To be repaired or replaced
Coupling Bolt Loosened, and Bottom Plate
Distorted
To be repaired or replaced
Friction Block Distorted or Assembly Incorrect
after Assembly
To be repaired or replaced
Friction Plate Partially Worn out To be replaced
Noise Present
during Brake Work
Wheel Bearing out of Condition To be replaced
Surface of Friction Block Adhered with
Impurity
To be repaired or replaced
Action of Wheel Cylinder out of Condition To be repaired or replaced
Brake Drum Eccentric To be repaired or replaced
Clearance of Friction Plate Misadjusted To be adjusted
Brake Un-uniform
Charging Pressure for Tyre Unsuitable To be adjusted
Brake Fluid of Brake System Leaked To be repaired
Clearance of Friction Plate Misadjusted To be adjusted and repaired
Air Blended into Brake System Air to be exhausted
Pedal Weak and
Slack
Pedal Misadjusted To be Readjusted
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