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39
TYPICAL FUSED POWER CABLE CONNECTION
(GRAVITY DOWN PUMP SHOWN)
FIG. 39-3
3. On the bare wire end of fused power
cable, keep enough length to attach
copper terminal lug and reach starter
solenoid without putting tension on
cable (after connection) (FIG. 39-1).
Measure (if needed) and then cut
excess cable from bare wire end of
cable. Put heat shrink tubing (parts
box) (FIG. 39-1) on the end of the
cable (leave room for terminal lug).
Crimp copper terminal lug (from parts
box) on the fused power cable and
shrink the heat shrink tubing (FIG.
39-2).
PLACING TERMINAL LUG & HEAT SHRINK
TUBING ON FUSED POWER CABLE
FIG. 39-1
TYPICAL FUSED POWER CABLE WITH
TERMINAL LUG INSTALLED
FIG. 39-2
4. Remove hex nut and lock wash-
er from battery terminal post on
the starter solenoid. Connect the
fused power cable to the starter
solenoid as shown in FIG. 39-3.
Reinstall and tighten lock washer
and hex nut. Torque hex nut to
30-35 lb-in maximum.
2. Run fused power cable through bottom
grommet on pump mounting plate
(FIG. 39-3).
BATTERY
TERMINAL POST
FUSED
POWER CABLE
STARTER
SOLENOID
LOCK
WASHER
HEX
NUT
BOTTOM
GROMMET
PUMP MOUNTING PLATE
COPPER TERMINAL LUG
FUSED POWER CABLE
(BARE WIRE END)
HEAT SHRINK TUBING
(P/N 253316-04)
Do not over-tighten the terminal
nuts on starter solenoid. For the
load terminals, torque nuts to 35
lb-in max. Torque the nuts on #10-32
control terminals 10-15 lb-in.
CAUTION
COPPER
TERMINAL LUG
STEP 5 - CONNECT POWER CABLE - Continued
NOTE: Electrical lines must be run into pump box through sealing grom-
mets (FIG. 39-3). To ensure a good seal on hydraulic & electrical
lines, never cut the sealing grommets.
DRIP
LOOP
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