Mazda 13B-MSP - Mechanical Repair Procedures

MECHANICAL
01–10–1
01–10
Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)
Revised 6/2008 (Ref. No. R108/08)
To c of SCT
MECHANICAL . . . . . . . . . . . . . 01-10
TECHNICAL DATA. . . . . . . . . . 01-50
SERVICE TOOLS . . . . . . . . . . . 01-60
To c of SCT
01–10 MECHANICAL
ENGINE OVERHAUL SERVICE
WARNING . . . . . . . . . . . . . . . . . . . . . . . 01–10–2
ENGINE MOUNTING/DISMOUNTING . . 01–10–2
Mounting . . . . . . . . . . . . . . . . . . . . . . . 01–10–2
Dismounting . . . . . . . . . . . . . . . . . . . . . 01–10–3
HOUSING DISASSEMBLY I . . . . . . . . . . 01–10–4
Oil Pan Disassembly Note . . . . . . . . . . 01–10–5
Oil Pan Upper Block
Disassembly Note . . . . . . . . . . . . . . . 01–10–5
HOUSING DISASSEMBLY II. . . . . . . . . . 01–10–6
Pulley Lockbolt Disassembly Note . . . . 01–10–7
Front Cover Disassembly Note . . . . . . 01–10–7
Oil Pump Sprocket
Disassembly Note . . . . . . . . . . . . . . . 01–10–7
HOUSING DISASSEMBLY III . . . . . . . . . 01–10–8
Flywheel (MT), Counterweight (AT)
Disassembly Note . . . . . . . . . . . . . . . 01–10–9
Tension Bolt Disassembly Note . . . . . . 01–10–10
Rear Housing Disassembly Note . . . . . 01–10–10
Stationary Gear Disassembly Note . . . 01–10–10
Tubular Dowel Disassembly Note. . . . . 01–10–10
Rotor Housing Disassembly Note . . . . 01–10–11
Rotor Disassembly Note . . . . . . . . . . . 01–10–11
Intermediate Housing
Disassembly Note . . . . . . . . . . . . . . . 01–10–12
ROTOR DISASSEMBLY . . . . . . . . . . . . . 01–10–12
Oil Seal Disassembly Note. . . . . . . . . . 01–10–13
Oil Seal Spring Disassembly Note . . . . 01–10–13
SIDE HOUSING (FRONT, INTERMEDIATE,
REAR) INSPECTION. . . . . . . . . . . . . . . 01–10–13
ROTOR HOUSING INSPECTION . . . . . . 01–10–14
ROTOR INSPECTION . . . . . . . . . . . . . . . 01–10–15
APEX SEAL INSPECTION . . . . . . . . . . . 01–10–16
SIDE SEAL INSPECTION . . . . . . . . . . . . 01–10–17
CUT-OFF SEAL INSPECTION . . . . . . . . 01–10–18
OIL SEAL INSPECTION . . . . . . . . . . . . . 01–10–18
SPRING INSPECTION . . . . . . . . . . . . . . 01–10–18
Oil Seal Spring . . . . . . . . . . . . . . . . . . . 01–10–18
Cut-off Seal Spring. . . . . . . . . . . . . . . . 01–10–19
Side Seal Spring . . . . . . . . . . . . . . . . . 01–10–19
Corner Seal Spring . . . . . . . . . . . . . . . 01–10–19
Apex Seal Spring . . . . . . . . . . . . . . . . . 01–10–19
ROTOR BEARING OIL CLEARANCE
INSPECTION . . . . . . . . . . . . . . . . . . . . . 01–10–20
ROTOR BEARING REPLACEMENT. . . . 01–10–21
Removal . . . . . . . . . . . . . . . . . . . . . . . . 01–10–21
Installation . . . . . . . . . . . . . . . . . . . . . . 01–10–21
ECCENTRIC SHAFT INSPECTION . . . . 01–10–22
ECCENTRIC SHAFT END PLAY
INSPECTION . . . . . . . . . . . . . . . . . . . . . 01–10–22
PILOT BEARING
INSPECTION/REPLACEMENT [MT] . . . 01–10–24
Inspection . . . . . . . . . . . . . . . . . . . . . . . 01–10–24
Replacement . . . . . . . . . . . . . . . . . . . . . 01–10–24
ECCENTRIC SHAFT BYPASS
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . 01–10–25
ECCENTRIC SHAFT POSITION PLATE
INSPECTION . . . . . . . . . . . . . . . . . . . . . 01–10–25
MAIN BEARING OIL CLEARANCE
INSPECTION . . . . . . . . . . . . . . . . . . . . . 01–10–25
MAIN BEARING REPLACEMENT . . . . . . 01–10–26
Removal . . . . . . . . . . . . . . . . . . . . . . . . 01–10–26
Installation . . . . . . . . . . . . . . . . . . . . . . . 01–10–27
OIL PUMP INSPECTION . . . . . . . . . . . . . 01–10–29
Type A . . . . . . . . . . . . . . . . . . . . . . . . . . 01–10–29
Type B . . . . . . . . . . . . . . . . . . . . . . . . . . 01–10–29
ROTOR ASSEMBLY . . . . . . . . . . . . . . . . . 01–10–30
Oil Seal Spring Assembly Note . . . . . . . 01–10–30
O-Ring Assembly Note . . . . . . . . . . . . . 01–10–31
Oil Seal Assembly Note . . . . . . . . . . . . 01–10–32
Cut-Off Seal Spring Assembly Note . . . 01–10–32
Cut-Off Seal Assembly Note . . . . . . . . . 01–10–33
HOUSING ASSEMBLY I. . . . . . . . . . . . . . 01–10–34
Thrust Plate Assembly Note . . . . . . . . . 01–10–35
Rotor Assembly Note . . . . . . . . . . . . . . 01–10–35
Oil Jet Plug Assembly Note. . . . . . . . . . 01–10–36
Rotor Housing Assembly Note . . . . . . . 01–10–37
Intermediate Housing
Assembly Note . . . . . . . . . . . . . . . . . . 01–10–38
Rear Oil Seal Assembly Note . . . . . . . . 01–10–39
Rear Housing Assembly Note . . . . . . . . 01–10–40
Tension Bolt Assembly Note . . . . . . . . . 01–10–40
Flywheel (MT), Counterweight (AT)
Assembly Note . . . . . . . . . . . . . . . . . . 01–10–41
HOUSING ASSEMBLY II . . . . . . . . . . . . . 01–10–42
Spacer Assembly Note . . . . . . . . . . . . . 01–10–43
Oil Pump Drive Gear
Assembly Note . . . . . . . . . . . . . . . . . . 01–10–43
Oil Pump Sprocket Wheel
Assembly Note . . . . . . . . . . . . . . . . . . 01–10–43
Front Oil Seal Assembly Note . . . . . . . . 01–10–43
Front Cover Assembly Note . . . . . . . . . 01–10–44
Pulley Lockbolt Assembly Note . . . . . . . 01–10–44
HOUSING ASSEMBLY III . . . . . . . . . . . . . 01–10–45
Oil Pan Upper Block
Assembly Note . . . . . . . . . . . . . . . . . . 01–10–47
Oil Pan Assembly Note . . . . . . . . . . . . . 01–10–47
End of Toc