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Mercury 150 User Manual
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5
7
Table of Contents
Declaration of Conformity
1
Table of Contents
3
Transfer of Warranty
7
Warranty Registration United States and Canada
7
Warranty Registration Outside the United States and Canada
7
Warranty Information
7
Outboard Limited Warranty United States, Canada, Europe and Confederation of Independent States
8
Outboard Limited Warranty (Middle-East, and Africa)
9
Year Limited Warranty against Corrosion
10
Warranty Coverage and Exclusions
12
Boater's Responsibilities
14
Before Operating Your Outboard
14
Boat Horsepower Capacity
14
General Information
14
High-Speed and High-Performance Boat Operation
15
Propeller Selection
15
Outboard Remote Control Models
17
Remote Steering Notice
17
Lanyard Stop Switch
17
Protecting People in the Water
19
Passenger Safety Message - Pontoon Boats and Deck Boats
19
Wave and Wake Jumping
20
Impact with Underwater Hazards
21
Exhaust Emissions
21
Selecting Accessories for Your Outboard
23
Safe Boating Suggestions
23
Recording Serial Number
24
Specifications
24
Component Identification
25
Trailering Boat/Outboard
26
Transporting
26
Fuel Recommendations
27
Oil Recommendation
27
Fuel and Oil
27
Fuel Requirements for Engine Break-In
28
Avoiding Fuel Flow Restriction
28
Filling Remote Oil Tank
28
Filling Engine Mounted Oil Reservoir Tank
28
Filling Fuel Tank
29
Remote Control Features
30
Warning System - Models with Electronic Fuel Injection (EFI)
30
Features and Controls
30
Power Trim and Tilt
32
Shallow Water Operation
34
Auxiliary Tilt Switch
34
Pre-Starting Check List
35
Operating in Freezing Temperatures
35
Operating in Salt Water or Polluted Water
35
Operating at High Elevations
35
Setting Trim Angle While Running Engine at Idle Speed
35
Operation
35
Engine Break-In Procedure
36
Starting the Engine
36
Gear Shifting
37
Stopping the Engine
38
Outboard Care
39
EPA Emissions
39
Maintenance
39
Inspection and Maintenance Schedule
40
Flushing the Cooling System
40
Top Cowl Removal and Installation
41
Fuel System
42
Steering Link Rod Fasteners
42
Fuse Replacement
43
Corrosion Control Anode
44
Battery Inspection
44
Propeller Replacement
45
Spark Plug Inspection and Replacement
47
Lubrication Points
48
Checking Power Trim Fluid
51
Gearcase Lubrication
51
Submerged Outboard
52
Storage Preparation
53
Protecting Internal Engine Components
53
Protecting External Outboard Components
53
Storage
53
Gearcase
54
Positioning Outboard for Storage
54
Battery Storage
54
Starter Motor will Not Crank the Engine
55
Engine will Not Start
55
Engine Runs Erratically
55
Performance Loss
55
Troubleshooting
55
Battery will Not Hold Charge
56
Service Away from Home
57
Parts and Accessories Inquiries
57
Local Repair Service
57
Owner Service Assistance
57
Service Assistance
57
Mercury Marine Service Offices
57
Important Information
59
Avoiding Fuel Flow Restriction
59
Electric Fuel Pump
59
Boat Horsepower Capacity
59
Outboard Installation
59
Start in Gear Protection
60
Selecting Accessories for Your Outboard
60
Fuel Tanks
60
Installation Specifications
61
Lifting the Outboard
61
Steering Cable - Starboard Side Routed Cable
62
Steering Link Rod Fasteners
63
Determining Recommended Outboard Mounting Height
65
Drilling Outboard Mounting Holes
65
Fastening the Outboard to the Transom
67
Electrical, Hoses, and Control Cables
69
Shift and Throttle Cable
72
Installing the Shift Cable
73
Adjusting the Shift Cable
75
Throttle Cable Installation
76
Front Clamp Reassembly
77
Filling the Fuel System
78
Oil Injection Set-Up
78
Priming the Oil Injection Pump
79
Propeller Installation
80
Trim in Pin
81
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Operation And Maintenance Manual
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Mercury 150 Specifications
General
Fuel Induction System
Electronic Fuel Injection (EFI)
Horsepower
150 hp
Steering
Hydraulic
Shaft Length
20" / 25"
Starting
Electric
Weight
455 lbs (20"), 462 lbs (25")
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