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Mercury 15XD User Manual

Mercury 15XD
336 pages
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Important Information
Electrical
Fuel System
Powerhead
Mid-Section
Lower Unit
Attachment/Control Linkage
Manual Starter
90-826883R2 JUNE 1998 Page iii
Service Manual Outline
Section 1 - Important Information
A - Specifications
B - Maintenance
C - General Information
D - Outboard Installation
Section 2 - Electrical
A - Ignition
B - Charging & Starting System
C - Timing, Synchronizing & Adjusting
D - Wiring Diagrams
Section 3 - Fuel System
A - Carburetor/Fuel Pump
B - Emissions
Section 4 - Powerhead
Section 5 - Mid-Section
Section 6 - Lower Unit
A - Gear Housing
B - Jet Drive
Section 7 - Attachments/Control Linkage
A - Throttle/Shift Linkage
B - Tiller Handle
C - Side Shift
Section 8 - Manual Starter

Table of Contents

Questions and Answers:

Mercury 15XD Specifications

General IconGeneral
ExhaustThrough Prop
Horsepower15 hp
Starting SystemManual
Shaft Length15" (381 mm)
Cooling SystemWater-cooled
SteeringTiller
Fuel TankExternal
Recommended Fuel87 octane
Warranty3 years

Summary

Important Information

Specifications

Detailed technical specifications for engine models, including horsepower, weight, dimensions, and clearances.

Maintenance Schedule and Procedures

Procedures and schedules for routine maintenance to ensure optimal performance and longevity.

General Information and Performance Factors

Explains serial number location, conditions affecting performance, and general operational details.

Outboard Motor Installation Guide

Guides for installing the outboard motor, including safety, mounting, and connections.

Electrical Systems

Ignition System Overview

Covers ignition system components, description, specifications, testing, and troubleshooting.

Battery Charging and Starting Systems

Details on batteries, charging systems, starter motor, and related troubleshooting.

Engine Timing and Adjustments

Procedures for checking and adjusting engine timing, synchronizing, and idle speed for optimal performance.

Fuel System Operations

Carburetor and Fuel Pump Service

Covers carburetor specifications, adjustments, removal, installation, and fuel pump service.

Emissions Control Information

Explains exhaust emissions standards, types of emissions, and controlling emissions.

Powerhead Assembly

Powerhead Specifications

Provides detailed specifications for engine components like cylinder bore, crankshaft, and pistons.

Powerhead Removal Procedure

Step-by-step instructions for removing the powerhead assembly from the drive shaft housing.

Piston and Rod Disassembly

Instructions for disassembling pistons and connecting rods, including ring removal and pin lockrings.

Powerhead Reassembly Guide

Guides for reassembling the powerhead components like crankshaft, bearings, and seals.

Lower Unit Components

Gear Housing Drive Shaft Assembly

Exploded view and parts list for the gear housing and drive shaft components.

Gear Housing Propeller Shaft Assembly

Exploded view and parts list for the gear housing and propeller shaft components.

Water Pump Removal and Installation

Details on removing and installing the water pump components for cooling.

Jet Drive Removal and Installation

Procedures for removing and installing the jet drive unit, including necessary hardware.

Controls

Throttle and Shift Linkage (Tiller Handle)

Details on the throttle and shift linkage for tiller handle models, including removal and installation.

Tiller Handle Assembly Procedures

Covers tiller handle assembly, control cables, removal, disassembly, and installation.

Throttle and Shift Linkage (Side Shift)

Information on side shift linkage, cables, throttle cam, control lever, and horizontal shift shaft.

Manual Starter System

Manual Starter Assembly Components

Exploded view and parts list for the manual starter assembly, including recoil components.

Starter Rope Replacement Procedure

Step-by-step instructions for replacing the starter rope in the rewind starter assembly.

Rewind Starter Disassembly

Procedures for disassembling the rewind starter assembly, including spring tension safety.

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