Metallisation ARC150-2310D - Default Chapter; Table of Contents

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CONTENTS
SECTION 1
SAFETY PRECAUTIONS & RISK ASSESSMENTS ................................................................................ 6
1.1 Safety Precautions ...................................................................................................................................... 7
1.1.1 Equipment Dos and Don’ts ....................................................................................................................... 7
1.1.2 Handling of the Energiser ......................................................................................................................... 7
1.1.3 The Energiser Mains Supply .................................................................................................................... 7
1.2 Risk Assessment ........................................................................................................................................ 8
1.3 Key Hazards ............................................................................................................................................... 9
1.3.1 Noise ........................................................................................................................................................ 9
1.3.2 Radiant Energy ........................................................................................................................................ 9
1.3.3 Fume & Dust .......................................................................................................................................... 10
1.3.4 Mechanical Hazards ............................................................................................................................... 12
1.3.5 Electrical Hazards .................................................................................................................................. 12
1.3.6 OZONE .................................................................................................................................................. 12
1.3.7 Material Handling ................................................................................................................................... 13
1.3.8 The Pistol ............................................................................................................................................... 13
1.3.9 Summary................................................................................................................................................ 13
SECTION 2
THE EQUIPMENT .................................................................................................................................. 14
2.1 System Configurations .............................................................................................................................. 15
SECTION 3
OPERATING THE EQUIPMENT ............................................................................................................ 17
3.1 Connecting the System ............................................................................................................................. 18
3.2 Connecting using a Powered Extension Trolley ........................................................................................ 20
3.3 Preparing to Spray .................................................................................................................................... 22
3.4 Spraying ................................................................................................................................................... 24
3.5 Shutting Down .......................................................................................................................................... 26
3.6 Remote Pendant ....................................................................................................................................... 26
3.7 Using Optional Arc Extension ................................................................................................................... 27
3.8 Closed Loop and Open Loop Modes ......................................................................................................... 27
SECTION 4
BASIC MAINTENANCE.......................................................................................................................... 28
4.1 Routine Maintenance ................................................................................................................................ 29
4.2 CG Spray Head – Checking Contact Tips ................................................................................................. 30
4.3 CG Spray Head – Complete Disassembly ................................................................................................ 32
4.4 CG Spray Head Reassembly .................................................................................................................... 34
4.5 Tension Adjustment of Rollers .................................................................................................................. 36
4.6 Roller Guide Assembly Maintenance ........................................................................................................ 37