i 
APPLICATION 
EXAMPLES 
I 
IWeldingRobot 
I 
I 
Robot control system application 
1 
Items controlled 
Positioning mechanism, spot welder, welding gun and inverter 
Overall aim 
After the welding points are determined by teaching, automatic welding is done in a 
playback mode, 
Advantages 
A 
low 
cost and simple welding robot is possible, without the need for a high cost 
specialized controller. 
Method 
of 
control description 
When the welding machine 
is 
manually operated in "teaching" mode, the position is 
detected by the position control module AlSD7142. At stop, the position is stored 
in a data register. Thereafter, only the welding points are taught. 
In "playback" mode, position data is read out in the correct order and the welder is 
positioned and performs welding.  During positioning the welder speed is controlled 
by the inverter. Stopping accuracy is approximately 
+/- 
0.5 
mm, and accumulative 
errors have been eliminated by the sequence program. 
System configuration 
Distance 
Speed 
(pulse 
outputs  Solenoids 
a 
Pilot lamps 
- 
inputs 
& 
Push buttons 
- 
Limitswitches 
Servo motor 
DC 
servo 
amplifier 
I)- 
@ 
w elder 
Welded object 
PLC 
system requirements 
1 x AISCPU 
1 
xAIS6IP 
1 
x 
AI 
S38B 
n 
x 
AISX- 
N 
x 
AI 
SY- 
(AI SD71-S2 
- 
Position control module, see page 
24) 
1 
xAISD~I-SZ 
136