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Contents
Contents
1. Introduction .......................................................................................................................................1
1.1 Foreword ............................................................................................................................................1
1.2 Supplied documentation ..................................................................................................................... 1
1.3 Customer service ................................................................................................................................2
1.4 Spare parts .........................................................................................................................................2
1.5 Declaration of conformity ....................................................................................................................2
1.6 Unauthorized changes ........................................................................................................................2
1.7 Allowed and non-allowed use .............................................................................................................2
1.8 Identicationdata ...............................................................................................................................3
2. Safety ................................................................................................................................................. 5
2.1 Safety information ...............................................................................................................................5
2.2 Positioning of safety decal and information ........................................................................................ 6
2.2.1 Decal explanation ..................................................................................................................7
2.3 General precautions ...........................................................................................................................9
2.3.1 Personal protective equipment ..............................................................................................9
2.3.2 Check the work area ..............................................................................................................9
2.4 Fire prevention ..................................................................................................................................10
2.4.1 Fire due to fuel, oil ...............................................................................................................10
2.4.2 Firescausedbyammablematerialbuild-up ......................................................................10
2.4.3 Fire caused by electrical wiring ...........................................................................................10
2.4.4 Fire caused by piping ..........................................................................................................10
2.5 Lifting and transport precautions ...................................................................................................... 11
2.5.1 Lifting by chains or ropes .....................................................................................................11
2.5.2 Lifting and manual transport ................................................................................................11
2.5.3 Transport with towing carriage .............................................................................................12
2.6 Precautions for positioning the machine ...........................................................................................13
2.6.1 Positioning site precautions ................................................................................................. 13
2.6.2 Precautions for electric connections .................................................................................... 13
2.7 Precautions during operation ............................................................................................................14
2.8 Precautionsduringfuelandengineoillling ....................................................................................14
2.9 Precautions against noise ................................................................................................................14
2.10 Electromagnetic Compatibility (EMC) ...............................................................................................15
2.10.1 Installation and use ..............................................................................................................15
2.10.2 Assessment of the area ....................................................................................................... 15
2.10.3 Emission-reducing methods ................................................................................................16
2.11 Precautions during welding ..............................................................................................................17
2.11.1 Precautions in the workplace ...............................................................................................17
2.11.2 Welding precautions ............................................................................................................17
2.12 Maintenance precautions .................................................................................................................19
2.13 Precautions for disposal of waste material ....................................................................................... 20
2.14 Disposal of the machine ...................................................................................................................20
3. Technical data ................................................................................................................................. 21
3.1 Dimensions ....................................................................................................................................... 21
3.2 MAGIC WELD 200 technical data ....................................................................................................22
3.3 MAGIC WELD 250 technical data ....................................................................................................23