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Motorola ASTRO XTS 5000 I User Manual

Motorola ASTRO XTS 5000 I
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ASTRO
®
XTS 5000
Digital Portable Radios
Basic Service Manual
Model I
Model II
Model III

Table of Contents

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Motorola ASTRO XTS 5000 I Specifications

General IconGeneral
BrandMotorola
ModelASTRO XTS 5000 I
CategoryPortable Radio
LanguageEnglish

Summary

Foreword

Safety

Important safety information before operating the radio.

Manual Revisions

Information on changes to the manual via FMRs.

Computer Software Copyrights

Legal notice regarding copyrighted software.

General Maintenance

Inspection

Checking external surfaces and controls for functionality.

Cleaning

Recommended methods and agents for cleaning radio exteriors.

Handling Precautions

XTS 5000 R Radios Only

Specific handling notes for the ruggedized model.

Basic Theory of Operation

General Overview

Provides a high-level description of the radio's capabilities.

Recommended Test Equipment and Service Aids

Recommended Test Equipment

Details test equipment required for radio servicing.

Service Aids

Lists specific kits and parts for radio servicing.

Field Programming Equipment

Equipment needed for field alignment and programming.

Performance Checks

Introduction

Overview of performance checks and accuracy requirements.

Setup

Describes the necessary setup for performance checks and alignment.

Display Radio Test Mode (Models II/III)

Instructions for entering and using test modes on specific models.

Entering Display Radio Test Mode

Step-by-step guide to activate the test mode.

RF Test Mode

Procedure for testing radio frequency functions.

Control Top and Keypad Test Mode

Verifies the functionality of radio buttons and switches.

Non-Display Radio Test Mode (Model I)

Test mode procedures for Model I radios without a display.

Entering Non Display Radio Test Mode

Steps to activate the test mode for Model I.

RF Test Mode

Testing radio functions when removed from normal environment.

Control Top and Keypad Test Mode

Verifying operation of buttons and switches in test mode.

Radio Alignment Procedures

General

Requirements and overview of radio alignment procedures.

Softpot

Explanation of the software-controlled potentiometer for adjustments.

Radio Information

Screen for viewing radio model and version details.

Reference Oscillator Alignment

Critical procedure for proper radio operation and adjacent channel interference.

Transmit Power Alignment

Adjusts transmit power across different frequencies and levels.

Transmit Deviation Balance Alignment

Balances modulation for signaling schemes and waveform integrity.

Transmit Deviation Limit Alignment

Limits baseband signal modulation for primary limiting.

Front End Filter Alignment

Adjusts receiver filters for optimal sensitivity and selectivity.

Definition

Purpose of the front-end filter adjustment procedure.

Procedure for 700 MHz Frequencies

Steps for aligning front end filters at 700 MHz.

Procedure for 800 MHz Frequencies

Steps for aligning front end filters at 800 MHz.

Procedure for UHF/VHF

Steps for aligning front end filters for UHF/VHF bands.

Bit Error Rate

Definition

Purpose of the Bit Error Rate test screen.

Bit Error Rate Fields

Details fields for Rx Frequency, Test Pattern, and Modulation Type.

Continuous Operation

Option to repeat BER test indefinitely or for one sample.

Transmitter Test Pattern

Definition

Purpose of the transmitter test pattern screen.

Transmitter Test Fields

Fields for Tx Frequency, Channel Spacing, and Test Pattern Type.

Encryption

Loading an Encryption Key

Steps to load encryption keys using a KVL.

Multikey Feature

Allows multiple encryption keys and algorithms on the radio.

Selecting a Key

How to select an encryption key using the menu or keypad.

Using the Menu

Menu-driven steps for selecting an encryption key.

Using the Keypad

Keypad-based steps for selecting an encryption key.

Selecting an Index

How to select encryption key groups for automatic switching.

Using the Menu

Menu-driven steps to select an encryption index.

Erasing a Key

Procedures for erasing encryption keys.

Method 1 — Key Zeroization (Multikey Only)

Erasing keys using a specific method for multikey radios.

Method 2 — All Keys Erased

Method for erasing all keys in single-key radios.

Disassembly/Reassembly Procedures

Introduction

Overview of disassembly, reassembly, and ensuring submergibility.

Antenna

Procedures for attaching and removing the radio antenna.

Attach the Antenna

Steps to connect the antenna to the radio.

Remove the Antenna

Steps to detach the antenna from the radio.

Battery

Procedures for handling and replacing the radio battery.

Attach the Battery

Steps to install the battery into the radio.

Remove the Battery

Steps to detach the battery from the radio.

Belt Clip

Procedures for attaching and removing the belt clip.

Attach the Belt Clip

Steps to secure the belt clip to the radio.

Remove the Belt Clip

Steps to detach the belt clip from the radio.

Universal Connector Cover

Procedures for removing and attaching the connector cover.

Remove the Universal Connector Cover

Steps to detach the universal connector cover.

Attach the Universal Connector Cover

Steps to reattach the universal connector cover.

Frequency Knob

Procedures for removing and installing the frequency knob.

NOTES

Important notes regarding frequency knob removal/installation.

Remove the Frequency Knob

Steps to detach the frequency knob.

Install the Frequency Knob

Steps to attach the frequency knob.

Volume Knob

Procedures for removing and installing the volume knob.

Remove the Volume Knob

Steps to detach the volume knob.

Install the Volume Knob

Steps to attach the volume knob.

Radio Disassembly and Reassembly

Detailed process for disassembling and reassembling the radio.

Disassembly

Step-by-step instructions for taking the radio apart.

Reassembly

Step-by-step instructions for putting the radio back together.

Ensuring Radio Submergibility

General Information

Importance of testing and specialized equipment for watertightness.

Specialized Test Equipment

Lists equipment for vacuum and pressure testing.

Vacuum Pump Kit

Details the vacuum pump kit and its adapter.

Pressure Pump Kit

Details the pressure pump kit and its adapter.

Miscellaneous Hardware

Lists other items needed for submersible radio testing.

Disassembly and Reassembly

Reference to detailed procedures for disassembly/reassembly.

Vacuum Test

General overview of the vacuum test procedure.

Conducting the Test

Steps for performing the vacuum test.

Pressure Test

General overview of the pressure test procedure.

Conducting the Test

Steps for performing the pressure test.

Troubleshooting Leak Areas

Guidance for identifying and fixing leaks.

Housing

Procedures for addressing leaks related to the housing.

Antenna Bushing Seal

Procedures for leaks around the antenna bushing.

Controls Seal

Procedures for leaks around control seals.

Frequency Switch, Toggle, and On/Off/Volume Control Switch

Procedures for leaks related to control switches.

Main Seal

Procedures for leaks related to the main seal.

Battery Contact and Battery Contact Seal

Procedures for leaks at battery contacts.

Keypad

Procedures for leaks related to the keypad.

Vacuum Port Seal

Procedures for leaks at the vacuum port seal.

Vent Port Seal

Procedures for leaks at the vent port seal.

Basic Troubleshooting

Introduction to This Section

Overview of troubleshooting charts and error codes.

Power-Up Error Codes

Identifies and explains errors detected during radio startup.

Operational Error Codes

Lists and explains error codes that occur during radio operation.

Exploded Views and Parts Lists

Model I Exploded View Parts List

Detailed parts list for Model I radio with item numbers.

Models II and III Exploded View Parts List

Detailed parts list for Models II and III radios.

Accessories

Antennas

Various antenna options for the radio.

Audio Adapters

Audio adapter options for enhanced connectivity.

Batteries

Available battery options for the radio.

Carry Accessories

Accessories for carrying and securing the radio.

Belt Clips

Different belt clip options.

Belt Loops

Various belt loop accessories.

Carry Cases

Protective cases for radio transport.

Chargers

List of available battery chargers.

Enhanced and Multi-Unit Line Cords

Line cords for enhanced or multi-unit setups.

Commport Integrated Microphone/Receiver

Integrated microphone/receiver accessory.

Headset / Surveillance Accessories

Accessories for headsets and surveillance operations.

Earpieces

Various types of earpieces for audio output.

Headset Accessories

Accessories related to headsets.

Ear Microphones (Require Radio Interface Module)

Ear microphones requiring an interface module.

Radio Interface Modules for Ear Microphones

Modules needed for ear microphone operation.

Remote Speaker and Public Safety Microphones

Microphones for remote use and public safety.

Vehicular Adapters

Adapters for vehicle integration.

Accessories

General accessories for vehicular use.

Allied Models

Accessories compatible with related radio models.

Glossary

Index

Related product manuals