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Motorola ASTRO XTS 5000 I - Accessories; Antennas; Audio Adapters; Batteries

Motorola ASTRO XTS 5000 I
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Disassembly/Reassembly Procedures
47
Volume Knob NOTES:
Refer to Figure 29. on page 44, the Partial Exploded View,
and Table 15 on page 45, the Partial Exploded View Parts
List. Numbers in parentheses ( ) refer to item numbers in
Figure 29 and Table 15.
The battery (56) should be removed from the radio before
installing or removing the volume knob (6).
In cases where the volume insert (7) must be removed, a
new volume insert must be used for reassembly.
Remove the Volume
Knob
1. Turn the volume knob (6) to the off position.
2. Hold the radio in one hand so that the top of the radio faces
upward, and the front of the radio faces you.
3. With the other hand, grasp the volume knob (6) and pull it
upward, while pushing it toward the back of the radio, until it is
free from the volume knob retainer insert (7).
4. Bend the volume knob retainer insert’s (7) two snap tabs away
from the volume control shaft so that the insert disengages from
the shaft, then use needle-nosed pliers to pull the insert up and
off of the volume control shaft. Discard the removed volume
insert.
5. Using needle-nosed pliers or some other pointed instrument,
remove the volume torque o-ring (8).
Install the Volume Knob 1. Place the volume torque o-ring (8) inside a new volume knob
retainer insert (7), and press it downward until it seats securely at
the bottom of the insert.
2. Hold the radio so that the top of the radio faces upward, and the
front of the radio faces you.
3. Place a new volume knob retainer insert (7) on the volume
control shaft, aligning the insert’s D-shaped hole with the D-
shaped shaft. Press downward firmly on the insert until it snaps
in place on the shaft.
4. Place the volume knob (6) on the volume knob retainer insert (7),
aligning the two lugs on the inside of the knob with the insert’s
two snap tabs. Press firmly downward on the knob until it seats
securely in place.

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