Motorola CP040

xi
Table of Contents
SAFETY INFORMATION........................................................................................iii
Chapter 1 INTRODUCTION
1.0 Scope of Manual ..................................................................................................1-1
2.0 Warranty and Service Support.............................................................................1-1
2.1 Warranty Period and Return Instructions .......................................................1-1
2.2 After Warranty Period .....................................................................................1-1
2.3 European Radio Support Centre (ERSC).......................................................1-2
2.4 Piece Parts .....................................................................................................1-2
2.5 Technical Support...........................................................................................1-3
3.0 Radio Model Information......................................................................................1-4
Chapter 2 MAINTENANCE
1.0 Introduction ..........................................................................................................2-1
2.0 Preventive Maintenance ......................................................................................2-1
2.1 Inspection .......................................................................................................2-1
2.2 Cleaning Procedures ......................................................................................2-1
3.0 Safe Handling of CMOS and LDMOS Devices ....................................................2-2
4.0 Repair Procedures and Techniques — General ..................................................2-3
5.0 Disassembling and Reassembling the Radio — General ....................................2-3
6.0 Radio Disassembly - Detailed..............................................................................2-4
6.1 Front Cover from Chassis Disassembly .........................................................2-4
6.2 Dust Cover Disassembly ................................................................................2-6
6.3 Speaker Disassembly.....................................................................................2-6
6.4 PTT Disassembly ...........................................................................................2-7
6.5 Chassis Disassembly .....................................................................................2-8
7.0 Radio Assembly - Detailed...................................................................................2-9
7.1 Chassis Assembly/Reassembly .....................................................................2-9
7.2 PTT-Assembly ................................................................................................2-9
7.3 Speaker Assembly........................................................................................2-10
7.4 Dust Cover Assembly ...................................................................................2-10
7.5 Chassis and Front Cover Assembly .............................................................2-11
8.0 Mechanical View and Parts Lists .......................................................................2-13
8.1 CP040 Exploded View and Parts List...........................................................2-13
9.0 Service Aids .......................................................................................................2-15
10.0 Test Tools and Equipment .................................................................................2-16
11.0 Programming/Test Cable ..................................................................................2-17
12.0 Wiring of the Connectors ...................................................................................2-17