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Expert Series
Motorola Expert Series User Manual
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*6881094C00*
68P81
094C0
0-B
EX500
EX600
•
•
XLS
Motorola,
T
he S
yliz
ed M logo, and Intelligence Ev
er
ywhere are trademarks of Motorola, Inc.
All other product or ser
vice names are the propert
y of their respectiv
e o
wners.
© 20
02 Motorola, Inc.
All rights reser
v
ed. P
r
inted in U
.
S
.A.
EX50
0
™
EX60
0
™
EX60
0
•
•
XLS
™
Expert Ser
ies
T
wo-W
ay Radio Basic Service Manual
2
Table of Contents
Default Chapter
3
Table of Contents
3
Product Safety and RF Exposure Compliance
7
Chapter 1 Introduction
9
Scope of Manual
9
Warranty and Service Support
9
Warranty Period and Return Instructions
9
After Warranty Period
9
Piece Parts Availability
10
Technical Support
11
Radio Model Information
12
Chapter 2 Intrinsically Safe Radio Information
13
FMRC Approved Equipment
13
Repair of FMRC Approved Products
14
Repair
14
Relabeling
14
Do Not Substitute Options or Accessories
15
Chapter 3 Maintenance
17
Introduction
17
Preventive Maintenance
17
Inspection
17
Cleaning Procedures
17
Safe Handling of CMOS and LDMOS Devices
18
Repair Procedures and Techniques - General
19
Disassembling and Reassembling the Radio - General
20
EX500 Radio Disassembly - Detailed
21
Front Cover from Chassis Disassembly
21
Chassis Assembly Disassembly
23
Speaker, Microphone, and Universal Connector Flex Disassembly
24
Controller Board Disassembly
25
Control Top Disassembly
25
EX500 Radio Reassembly - Detailed
25
Control Top Reassembly
25
Speaker, Microphone, and Universal Connector Flex Reassembly
26
Chassis Assembly Reassembly
26
Chassis and Front Cover Reassembly
26
EX600 / EX600•XLS Radio Disassembly and Reassembly - General
27
EX600 / EX600•XLS Radio Disassembly - Detailed
28
Front Cover from Chassis Disassembly
28
Chassis Assembly Disassembly
30
Speaker, Microphone, and Universal Connector Flex Disassembly
31
Controller Board, Display Module and Keypad Disassembly
33
Control Top Disassembly
34
EX600 / EX600•XLS Radio Reassembly - Detailed
34
Control Top Reassembly
34
Speaker, Microphone, and Universal Connector Flex Reassembly
34
Chassis Assembly Reassembly
34
Chassis and Front Cover Reassembly
35
Mechanical Views and Parts Lists
36
EX500 Exploded View and Parts List
36
EX600 / EX600•XLS Exploded View and Parts List
38
Service Aids
40
Test Equipment
41
Programming/Test Cable
42
Chapter 4 Transceiver Performance Testing
45
Introduction
45
Setup
45
Test Mode
46
RF Test Mode
46
Chapter 5 Radio Tuning and Programming
51
Introduction
51
Radio Tuning Setup
51
CPS Programming Setup
52
Cloning Information
53
Chapter 6 Power up Self-Test
55
Error Codes
55
Chapter 7 Accessories
57
Antennas
57
Carry Cases for EX500 / EX600 / EX600•XLS
57
Chargers
58
Batteries
58
Audio Accessories
58
Microphones
58
Ear Microphone System
58
Manuals
59
Chapter 8 Model Chart and Test Specifications
61
136-174 Mhz
61
403-470 Mhz
62
450-512 Mhz
63
Specifications
64
Glossary of Terms
67
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Motorola Expert Series Specifications
General
Category
Two-Way Radio
Manufacturer
Motorola
Series
Expert Series
Channels
16
IP Rating
IP54
Power Output
5W (VHF), 4W (UHF)
Operating Temperature
+60°C
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