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MSA SMC 5100-IT Series User Manual

MSA SMC 5100-IT Series
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Operating Manual
SMC 5100-XX-IT Toxic Gas Detector Module
Document No./Revision:T12020/E3
Print Spec: 10000005389 (F)
MSAsafety.com

Table of Contents

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MSA SMC 5100-IT Series Specifications

General IconGeneral
DisplayLCD
Measurement Range (LEL)0-100% LEL
Measurement Range (CO)0-500 ppm
Measurement Range (H2S)0-100 ppm
Resolution (O2)0.1% vol
Resolution (LEL)1% LEL
Resolution (CO)1 ppm
Resolution (H2S)1 ppm
Gas TypeMultiple Gases
Sensor TypeElectrochemical, Catalytic
Power SourceRechargeable Lithium-ion battery
Operating Temperature-20°C to 50°C
Alarm TypeAudible, Visual, Vibration
Detection GasesO2, LEL, CO, H2S
CertificationsATEX, IECEx, UL, CSA

Summary

1 Product Description

1.1 General

Overview of the Model 5100-XX-IT Toxic Gas Sensor Module and its features.

1.2 Product Configuration

Details on various module mounting configurations and installer options.

1.3 Theory of Operation

Explanation of how electrochemical sensors function as fuel cells.

1.4 Modes of Operation

Description of different operating modes like Sentry, Modbus, and Analog.

1.5 Mechanical

Details on the mechanical components of the sensor module, including enclosure.

1.6 Interconnect Wiring

Information on the necessary shield cable for installation and operation.

1.7 Power Requirements

Specifies the 24 VDC power requirements for the modules.

2 Cautions & Warnings

2.1 Introduction

Introduces the chapter on necessary cautions for installation and operation.

2.2 Gas Sensor Modules – General

Guidelines for avoiding damage and contamination to sensor modules.

2.3 Wiring Warnings

Precautions for installation near sources of electromagnetic interference.

2.4 Calibration Frequency

Recommended calibration intervals and factors affecting frequency.

3 Quick Start

3.1 Overview

Guide for installers to begin immediate use of the module after factory calibration.

3.2 Wiring

Instructions on providing twisted shielded wiring for sensor module connection.

3.3 Module Installation

Details on mounting configurations and installation requirements for the sensor module.

3.4 Transmitter Installation

Steps for installing the transmitter printed circuit assembly into the housing.

3.5 Startup and Operation

Procedures for powering up the sensor module and initial operation.

3.6 Zero Stabilization

Importance of allowing sensors to stabilize before calibration for accurate readings.

4 Installation

4.1 Sensor Module Locations

Recommendations for placing sensor modules based on gas density and accessibility.

4.2 Wiring

Covers Analog 4-20mA, Modbus RS-485, and Sentry connection wiring.

4.3 Enclosure Installation

Steps for installing the module enclosure onto the supply conduit and securing it.

4.4 Transmitter and Sensor Installation

Steps for installing the sensor assembly and transmitter board.

4.5 Module Address Switch

How to set the module address switch for digital interface applications.

5 Operation

5.1 Introduction

Explains the visual menu system operated by a magnet for configuration and maintenance.

5.2 Data Entry Keypad

Describes how to operate the module's menu system using magnetic switches.

5.3 Main Menu

Details the functions, displays, and references for navigating the main menu.

5.4 Set-Up

Menu for setting alarm points, relay actions, gas type, and range.

5.5 Maintenance Sub-Menu

Menu for viewing sensor/software versions and performing diagnostics.

6 Calibration

6.1 Calibration Frequency

Recommended calibration intervals and factors affecting frequency.

6.2 Calibration Preparation

Steps and notes for preparing the sensor module for calibration.

6.3 Calibration Gas Delivery Methods

Information on methods and adapters for delivering calibration gas.

6.4 Sensor Exposure to Gas

Lists gas types, flow rates, and durations for sensor exposure during calibration.

6.5 Calibration Sub-Menu

Details the calibration procedure steps and sub-routines.

7 Service

7.1 Sensor Module Configuration

Lists the sub-assemblies comprising the gas sensor module.

7.2 Enclosure Replacement

Instructions for replacing a damaged enclosure to maintain area classification.

7.3 Transmitter Replacement

Steps for replacing the transmitter assembly if it becomes unreliable or faulty.

7.4 Sensor Replacement

When to replace the gas sensor and the procedure for replacement.

7.5 Installation Inspection

Guidelines for visually inspecting the system prior to startup or troubleshooting.

7.6 Inspection and Troubleshooting Guide

Guide to step through system startup and determine corrective actions for faults.

8 Specifications

Display

Details the fixed and scrolling LED display capabilities of the module.

Relays Option

Information on the 5 Amp High/Low Alarm and 0.25 Amp Trouble relays.

Analog Output

Specifies the 4-20 mA output with calibration and trouble values.

Signal Output

Lists the available signal output types: Sentry, Analog, Modbus, HART.

Input

Details input signal types, power consumption, and operating voltage.

Operating Range

Specifies ambient temperature and relative humidity limits for the module.

Enclosure

Information on enclosure materials, dimensions, and weight.

Electrical Approvals

Lists Factory Mutual (FM) and ATEX certifications for the module.

Performance Approvals

Lists FM Performance Approval, CE Mark, and ABS for the 5100-05-IT.

Remote Sensor Option

Provides distances for remote sensor mounting for various models.

Limited Warranty

States the product warranty period and conditions.

9 Parts List

Options

Lists available accessories like rainshields for the sensor module.

Calibration Items

Lists various kits, cylinders, and adapters required for module calibration.

Spare Parts

Lists replacement components like sensors, sensor assemblies, transmitter, and boards.

10 Limited Warranty

11 Remote Sensor Drawing

12 Modbus Memory Map

13 HART

P1 Connector

Details wiring for Switch, 4-20mA input/output, and Ground.

P2 Connector

Specifies wiring for RS 485 communication interface.

P3A/P3B Connectors

Covers VDC Power and Sentry Signal/Communication connections.

P4 Connector

Details wiring for Warning, Alarm, and Trouble relays.

Hart Protocol Menu

Explains the HART protocol and common practice commands.

Device Specific Commands Summary

Lists device-specific commands for accessing module features.

14 Gas Sensor Module Calibration

14.1 Calibration for 5100-25-IT

Equipment and procedures for calibrating the 5100-25-IT sensor.

14.2 Calibration for 5100-26-IT

Procedure for calibrating the 5100-26-IT HF gas sensor module.

15 5100-88-IT Dimensions

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