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MSA TG5000 User Manual

MSA TG5000
75 pages
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Operating Manual
TG5000®
Gas Monitor
Order No.: 10212126
(L)-Y REV. 0
US

Table of Contents

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MSA TG5000 Specifications

General IconGeneral
ModelTG5000
Ingress ProtectionIP66/67
CertificationsATEX, IECEx, UL, CSA
Sensor TypeCatalytic Bead
Measurement Range0-100% LEL
DisplayLCD
Operating Humidity10% to 95% RH (non-condensing)

Summary

Safety Regulations

Correct Use of TG5000

Guidance on the proper and safe operation of the TG5000 Gas Monitor.

Product Warranty Information

Details the warranty period and terms for the TG5000 Gas Monitor and its components.

Product Description

OLED Display Features

Details the Organic LED display, status indicators, and operation modes.

User Interface and Connectivity

Describes the tool-free interface, Bluetooth, and dual sensor capabilities.

Sensor Technologies

Explains XCell sensors, TruCal technology, and Diffusion Supervision.

SafeSwap and Housing

Details SafeSwap for sensor replacement and the device's polycarbonate housing.

Labels and Identification

System Serial Number Label

Location and details of the system serial number label on the TG5000.

ATO Code Label Locations

Shows the position of the ATO Code label on digital sensors and XIR Plus sensors.

Installation Guide

Installation Warnings and Checklist

Critical safety warnings, precautions, and a checklist before installation.

Mounting and Placement Options

Guidance on selecting mounting locations and methods for the TG5000 and sensors.

Sensor Connections

Step-by-step instructions for connecting sensors to the transmitter or junction box.

Electrical Connections

Electrical Warnings

Crucial safety warnings regarding power connections to prevent shock and ignition.

Electrical Hardware Requirements

Requirements for wiring, cables, and power supply for the TG5000.

Power and Analog Output Wiring

Instructions for wiring power supply and analog outputs for different TG5000 configurations.

Relay and Power Connections

Relay Board Overview

Description of the TG5000 relay pack, alarm relays, and fault relay.

Relay Specifications

Specifications for ULTIMA X5000 and TG5000 relay packs, including ratings.

Internal Power Supply

Information about the optional 24 VDC internal power supply.

Operating the TG5000

Startup and Warm-up

Steps for initial power-on, display sequence, and sensor warm-up times.

Device Settings Configuration

How to navigate menus and change settings using EZ touch buttons.

Instrument Settings

Configuration options for Analog Settings, Bluetooth, Swap Delay, and Date.

Sensor Settings and Alarms

Changing Sensor Settings

How to modify sensor-specific settings like range and span.

Alarm Set Points

Configuring alarm set points for each sensor.

Alarm Actions

Defining relay actions for alarm conditions (latching or non-latching).

Calibration Procedures

Calibration Warnings and Equipment

Essential warnings and details on calibration equipment and kits.

Calibration Frequency

Factors influencing calibration frequency and methods for extending intervals.

XCell Sensor Calibration Frequency

Frequency guidelines for TruCal sensors with and without Diffusion Supervision.

Calibration Types

Explanation of Zero and Span calibration procedures and their purposes.

Maintenance Procedures

Maintenance Warnings

General warnings about using genuine MSA parts and authorized service.

ULTIMA XIR PLUS Cleaning

Procedure for cleaning the optical windows of the ULTIMA XIR PLUS sensor.

Sensor Replacement

Steps for replacing an XCell sensor, including handling precautions.

Troubleshooting and Blockages

Clearing Blockages

Steps to clear foreign material obstructing the sensor inlet and frit.

Troubleshooting Faults

List of fault messages, priorities, conditions, and corrective actions.

Ordering Information

Replacement Parts

List of available replacement parts, their descriptions, and part numbers.

Available Accessories

Catalog of accessories for the TG5000, including duct mounts and sampling modules.

Technical Specifications

TG5000 Sensor Specifications

Detailed specifications for various sensor options, including operating range and warranty.

Calibration Guide for Additional Gases

XIR PLUS Additional Gas Calibration

Procedure for calibrating XIR PLUS sensors with various combustible gas compounds.

HART Specific Information

HART Protocol Compliance

Details on the TG5000's optional HART communications protocol compliance.

Device Identification Data

Information regarding HART ID, protocol revision, and device variables.

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