Table of Contents
1 Safety
1.1 Important provisions for all products 5
1.2 Correct use for all products 6
1.3 Personnel and organizational requirements 7
1.4 Safety regulations for startup and operation 8
1.5 Safety precautions when working on the
engine 10
1.6 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials 13
1.7 Standards for safety notices in the text 15
2 Transport
2.1 Transportation 16
2.2 Lifting requirements 17
3 General Information
3.1 Engine side and cylinder designations 18
3.2 Engine overview 19
3.3 Sensors and actuators – Overview 21
4 Technical Data
4.1 12/16/18V2000G65 engine data, fuel
optimized 23
4.2 12/16/18V2000G65-TB engine data, fuel
optimized 27
4.3 Firing order 31
4.4 Engine – Main dimensions 32
5 Operation
5.1 Putting the engine into operation after
extended out-of-service periods (>3 months) 33
5.2 Putting the engine into operation after
scheduled out-of-service-period 34
5.3 Engine – Starting in manual mode (test run) 35
5.4 Safety system – Override 36
5.5 Operational monitoring 37
5.6 Engine – Stopping in manual mode (test
run) 38
5.7 Engine – Emergency stop 39
5.8 After stopping the engine – Engine remains
ready for operation 40
5.9 After stopping the engine – Putting the
engine out of operation 41
6 Maintenance
6.1 Maintenance task reference table [QL1] 42
7 Troubleshooting
7.1 Fault indication on SAM display – Genset
applications 43
7.2 Troubleshooting 67
8 Task Description
8.1 Engine 70
8.1.1 Engine – Barring manually 70
8.1.2 Engine – Barring with starting system 71
8.1.3 Engine – Test run 72
8.2 Cylinder Liner 73
8.2.1 Cylinder liner – Endoscopic examination 73
8.2.2 Instructions and comments on endoscopic and
visual examination of cylinder liners 75
8.3 Crankcase Breather 77
8.3.1 Crankcase breather – Wire mesh cleaning 77
8.3.2 Crankcase breather – Oil separator
replacement, diaphragm check and
replacement 78
8.4 Valve Drive 80
8.4.1 Valve clearance – Check and adjustment 80
8.4.2 Cylinder head cover – Removal and
installation 83
8.5 Injection Pump / HP Pump 84
8.5.1 Injection pump – Replacement 84
8.5.2 Injection pump – Removal and installation 85
8.6 Injection Valve / Injector 88
8.6.1 Injector – Replacement 88
8.6.2 Injector – Removal and installation 89
8.7 Fuel System 94
8.7.1 Fuel injection line – Pressure pipe neck
replacement 94
8.7.2 Fuel – Draining 97
8.7.3 Fuel pressure relief valve – Removal and
installation 99
8.7.4 Fuel system – Venting 100
8.8 Fuel Filter 102
8.8.1 Fuel filter – Replacement 102
8.8.2 Fuel prefilter – Differential pressure gage
check and adjustment of gage 103
8.8.3 Fuel prefilter – Draining 104
8.8.4 Fuel prefilter – Flushing 106
8.8.5 Fuel prefilter – Cleaning 108
8.8.6 Fuel prefilter – Filter element replacement 109
MS15018/03E 2016-02 | Table of Contents | 3
DCL-ID: 0000019467 - 005
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