EasyManua.ls Logo

NBE RTB PHOENIX v16.0 User Manual

NBE RTB PHOENIX v16.0
44 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
NBE
TRÆPILLESYSTE
M
RTB - ready to burn
UK
V16
UK
UK
Question and Answer IconNeed help?

Do you have a question about the NBE RTB PHOENIX v16.0 and is the answer not in the manual?

NBE RTB PHOENIX v16.0 Specifications

General IconGeneral
BrandNBE
ModelRTB PHOENIX v16.0
CategoryBoiler
LanguageEnglish

Summary

WARNINGS

TECHNICAL DATA: RTB PHOENIX BOILERS

TECHNICAL DATA: RTB PHOENIX HOPPERS

BULK FEEDING

BOILER ROOM DESIGN

Wall and Ceilling

Ceiling surfaces must be constructed with at least Class 1 surface material. Wall surfaces must be constructed of at least a Class 2 surface material.

Distance to the wall

Distance from the boiler or flue pipe to any combustible material should be large enough to prevent temperatures from reaching an excess of 80 C.

Floor

Floors should consist of (or be covered with) non-combustible material under and around the boiler.

Area and Lightning

The boiler room and area around the heating system must be large enough to allow for easy operation, cleaning, and maintenance.

Chimney

The chimney must be of a design, aperture area, and height that provides adequate draft conditions for proper exiting of flue gasses.

Water tap

There must be a tap in the boiler room.

Fuel

The pellets must be pure wood, 6-8 mm, max. 8% water. Materials with glue, paint, wood paint or plastics shall not be burned.

Prohibited liquids and materials in boiler room

The boiler room must be kept clean and contain no combustible materials nor flammable liquids.

Permit, notification and inspection

You must obtain building permit if the burner is situated in a building...

INSTALLATION DIAGRAMS

Simple

Return water control with mechanical flow via adjustable shunt. You should also have some type of control for the DHW.

DHW w/ 2-way Hot Water Priority Valve

Typically used when DHW is small or when the surface coil is small.

DHW with 3-way valve

Typically used when the water heater is large, and when the surface coil is large.

Weather Compensation and solar thermal heating for the DHW tank.

Maintains a high boiler temperature and adjusts the house inlet temperature in relation to the outdoor temperature.

NBE CASCADE

Cascade systems are ideal when achieving large kW output (up to 640kW) and when the demand for heat varies significantly.

INSTALLATION OF THE BOILER

General Guidelines

The boiler should only be installed by qualified installers with a 'Certificate for installation and service of small biofuel plant'.

FIRST TIME START-UP

Installation and operation of the hopper level sensor

Your RTB Phoenix boiler includes a lazer distance sensor that allows you to monitor the pellet level in your hopper.

Weighing the pellets

Once the system is assembled, filled with water, connected with power, and supplied with wood pellets a basic calibration of the auger is required.

V16 PRINT

V16 PRINT CONNECTIONS

Detailed list of inputs, outputs, wire colors, and functions for the V16 printboard.

12 PIN BURNER PRINT CONNECTIONS

Specific wiring details for the 12-pin burner print for different RTB Phoenix models.

CONNECTING TO THE INTERNET

Connecting your burner via the web

On your controller go to SETTINGS/COMMUNICATION/NETWORK and find your internet Router.

Creating an account on Stokercloud

Go to www.v16.stokercloud.dk and insert your Controller serial number under the USERNAME.

Enter where you live and save location.

Once your configuration are saved, you will now have your own webpage and system dashboard on Stokercloud.

CLOUD SERVICE

SERVICE MAINTENANCE

Turn off the burner in connection with cleaning

Turn off the controller and allow to cool for approx. 5 min. Once the burner is completely turned off, it is ready for cleaning.

The ash can

Never throw warm ashes in the trash bin, but let it cool off in a metal bucket. Remember to mount the ash bin correctly after emptying it.

Burner head.

Remove any ash or cinders from the grate. Remove any pellet remnants under the burner grate.

O2 Sensor recalibration

Remove O2 sensor head from exhaust mount... Go to BOILER/OXYGEN/START OXYGEN CALIBRATION/START.

Hopper.

Since pellets naturally contain dust, you should once in a while empty the hopper completely.

Start-Up after cleaning.

Reassemble the system and turn on the controller, the burner will start up automatically.

TROUBLESHOOTING

Alarm hot drop shaft

Cinders in the burner head. Back pressure in the boiler. No draft in the chimney.

Smoke in the hopper.

Ash in the hopper.

Smoke setbacks

No draft in the chimney. Drop shaft sensor defective. Unfortunate wind conditions.

Alarm ignition

Defective ignition. Ignition is located wrong. Burner grate is fitted wrong. Too high chimney draft.

Alarm temp. boiler

Stopped fan. Defective temperature sensor. Temperature sensor fallen off the boiler. Power too low compared to the house.

Alarm motor output

Fault current on the electric grid. Relay defective.

Alarm no fuel

Hopper is empty. Flame has gone in operation. Photo sensor is defective. Unstable fuel supply.

Plug is disconnected

Burner plug is not fitted. Dirt inside the plug to burner. No connection to the burner.

Alarm RPM

RPM sensor defective.

No power to the controller

Defective fuse in the controller. Safety thermostat not active. The controller has been overvoltage.

The burner deactivate residual current protection

Electric ignition is faulty. Current leak in a component. Cables exposed.

Too high pellet consumption

Lean burning. Too high chimney draft. Uninsulated pipes in the installation.

Too many electric ignitions

Flow in the system is fluctuating. External thermostat unstable.

Unburnt pellets in the ash

Lean burning. The grate is placed incorrectly. Too many pellets on the grate.

Cinders on the grate

Blower cleaning is not sufficient. Poor quality pellets. Fat combustion.

The boiler is condensing

Too low chimney temperature.

PREVENTING FLUE GAS CONDENSATION

High chimney> 5m.

Provides a good draft in all conditions.

Small cleaning in the chimney 125mm - 150mm.

Provides better flow, and can 'carry' out more moisture.

Short un-insulated smoke pipe < 0,5m.

Do not cool down the smoke unnecessarily before it reaches the chimney.

High boiler temperature >70C degrees.

10 degrees up in the boiler temperature gives 10 degrees more smoke temperature.

Suitable return temperature > 55C degrees.

The boiler may condense when the heat exchanger surfaces are below 47 degrees.

Heated boiler room.

Lowers cooling of the boiler and smoke pipe and provides draft stabilizer more hot air to work with.

More oxygen in combustion.

Increases air flow in the boiler, and carries more moisture.

Remove the turbulators.

Decreases resistance of the boiler, and get a bad chimney to work better.

Keep the boiler heated at all times.

If you are using DHW priority in the controller, and the boiler starts being cold by every start, the boiler will not manage to dry out.

Avoid limiting Max Power% under Weather Compensation

Limiting the power% could have the effect of preventing your boiler from reaching the wanted boiler temperature.

STOKERCLOUD MENU

LOG

WARRANTY

Customer Installation Warranty

Details warranty duration based on who installs the boiler and if it's connected to StokerCloud.

Boiler Vessel Warranty

Covers only manufacturing and material defects for the boiler vessel.

Responsibilities

Outlines NBE's responsibilities and buyer obligations regarding warranty claims and disputes.

EC DECLARATION OF CONFORMITY

ACCESSORIES

WIRING DIAGRAM

Installation Instructions

Step-by-step guide for mounting the extension module and connecting it to the main V13 print board.

INSTALLING MOTOR VALVE WITH 12 PIN PLUG

Pelvac Vacuum Transport System Quick Installation Guide

Installation Guide Pelvac Vacuum Transport System

Under Vacuum Transport Menu

Specify Outputs for Vacuum/Rotary valve and External Auger in the controller.

Vacuum Transport Menu

Defines parameters like Duty Cycle, Minutes per cm, and Schedule for the vacuum transport system.

INSTALLING CERAMIC HEATING ELEMENT 300 W.

Recommended Adjustments

Provides recommended settings for preheating, power, max time, and blower speeds for the heating element.

NBE 3 WAY VALVE

NBE 3-way valve

Installation of Temp Sensor

Guide on connecting temperature sensors (indoor/outdoor, forwarding) to the printboard or extension module.

Installing the Weather Valve

Instructions on choosing output ports and activating outputs for the weather valve in the controller.

NOTES

Related product manuals