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Encore XT
Nordson Encore XT - User Manual
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Manual
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Encore
r
XT
Manual Powder Spray Systems
Customer Product Manual
Part 1603227-12
Issued 09/16
NORDSON CORPORA
TION
AMHERST
, OHIO
USA
For parts and technical support, call the
Industrial Coating Systems Customer Support Center
at (800) 433-9319 or contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com/finishing for the latest version.
2
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
Safety
11
Introduction
11
Qualified Personnel
11
Intended Use
11
Regulations and Approvals
11
Personal Safety
12
Fire Safety
12
Grounding
13
Action in the Event of a Malfunction
13
Disposal
13
Description
15
Introduction
15
Mobile System Components
16
Rail-Mount System Components
16
Wall-Mount System Components
16
Specifications
17
Mobile System with VBF
17
Mobile System with 50 Lb. Feed Hopper
17
Mobile System with 25 Lb. Feed Hopper
17
Equipment Labels
18
Applicator Certification Label
18
System Setup
21
Wall/Rail Mount Systems
21
Controller Wall Mount
21
Controller Rail Mount
22
Interconnect Cable Connection
23
System Connections
24
System Diagram
24
Controller Connections
25
VBF System Setup
26
Pickup Tube and Pump Installation
26
Hopper and Wall/Rail Mount System Setup
27
Hopper Installation − Mobile Systems
27
Wall/Rail Mount System Hopper Installation
28
Pump Mounting − Feed Hoppers
28
Adapter Installation
28
Coupling Installation
28
Pump Connections
29
Wall/Rail Mount Power Unit Connections
30
Spray Gun Connections
30
Gun Cable
30
Air Tubing and Powder Hose
31
Bundling Tubing and Cable
31
System Air and Electrical Connections
32
Mobile System Air Supply
32
Wall / Rail Mount System Air Supply
33
Electrical Connections
34
System Ground
34
Mobile Systems
34
Wall / Rail Mount Systems
34
Operation
35
European Union, ATEX, Special Conditions for Safe Use
35
VBF Powder Box Installation
35
Feed Hopper Filling
36
Spray Gun Operation
37
Changing Presets with the Settings Trigger
37
Changing Powder Flow with the Settings Trigger
37
Purging the Spray Gun
37
Fluidizing Air Operation
38
Powder Feed Hopper
38
Vibratory Box Feeder
38
Electrode Air Wash Operation
39
Daily Operation
39
Initial Startup
39
Startup
39
Standby Button
41
Factory Set Presets
41
Changing Flat Spray Nozzles
42
Changing Deflectors or Conical Nozzles
42
Installing the Optional Pattern Adjuster Kit
43
Shutdown
44
Maintenance
44
Recommended Cleaning Procedure for Powder Contact Parts
44
Maintenance Procedures
45
Using the Controller Interface
46
Interface Components
46
Help Codes
47
Maintenance Timer, Total Hours, and Software Versions
47
Presets
48
Selecting a Preset
48
Electrostatic Settings
48
Select Charger Mode
48
Custom Mode
49
Classic Mode
50
Classic Standard (STD) Mode
50
Classic AFC Mode
50
Powder Flow Settings
51
Smart Flow Mode
51
Setting Smart Flow Setpoints
52
Smart Flow Settings − Metric Units
53
Smart Flow Settings − English Units
54
Classic Flow Mode Settings
55
Controller Configuration
55
Opening the Function Menu and Making Settings
55
Vibratory Box Feeder on Continuously
57
Saving and Loading Preset and Function Settings
57
Setting the Number of Presets
57
Troubleshooting
59
Help Code Troubleshooting
59
Viewing Help Codes
59
Clearing Help Codes
59
Help Code Troubleshooting Chart
60
General Troubleshooting Chart
63
Re-Zero Procedure
67
Spray Gun Power Supply Resistance Test
68
Electrode Assembly Resistance Test
68
Gun Cable Continuity Test
69
Controller Interconnect Cable Test
69
System Wiring Diagrams
70
Repair
73
Spray Gun Repair
73
Display Module Replacement
74
Display Module Removal
74
Display Module Installation
74
Power Supply and Powder Path Replacement
75
Gun Disassembly
75
Power Supply Replacement
76
Powder Path Replacement
77
Powder Path Installation
78
Gun Re-Assembly
78
Cable Replacement
79
Cable Removal
79
Cable Installation
80
Trigger Switch Replacement
80
Switch Removal
80
Switch Installation
81
Interface Module Repair
82
Power Unit Repair
83
Removing the Sub-Panel
83
Sub-Panel Components
84
Regulator Adjustment
84
Iflow Module Repair
86
Testing Iflow Modules
86
Solenoid Valve Replacement
88
Proportional Valve Cleaning
88
Proportional Valve Replacement
90
Vibrator Motor Replacement
90
Parts
91
Introduction
91
System Part Numbers
91
Spray Gun Parts
92
Spray Gun Parts Illustration
92
Spray Gun Parts List
93
Spray Gun Options
94
Flat Spray Nozzles
95
Cross-Cut Nozzles
95
45-Degree Corner-Spray Nozzle
96
45-Degree In-Line Flat-Spray Nozzle
96
Conical Nozzle, Deflectors and Electrode Assembly Parts
97
Conical Nozzle and Deflectors
97
Conical Nozzle Kit
97
Conical Electrode Assembly
97
Pattern Adjuster Kit
98
Lance Extensions
98
Pattern Adjuster Kit for Lance Extensions
98
Ion Collector Kit
99
Ion Collector Components for Lance Extensions
99
Controller Parts
100
Interface Exploded View
100
Interface Parts List
101
Power Unit Exploded View
102
Power Unit Parts List
103
Iflow Module Exploded View and Parts List
104
System Components and Parts
105
Mobile System Parts
105
Wall/Rail Mount System Parts
106
Miscellaneous Options
107
Cup Gun
107
Pump Parts
108
Coupling and Pump Adapter Kit
108
Declaration of Conformity
109
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Nordson Encore XT Specifications
General
Brand
Nordson
Model
Encore XT
Category
Paint Sprayer
Language
English
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