Nordson FP-200 User Manual

Name: Nordson FP-200
Brand: Nordson
Rating: 4 (1 reviews)

126 pages

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FP‐200 Guns

Customer Product Manual

Part 237478_03

Issued 10/12

NORDSON CORPORATION  DULUTH, GEORGIA  USA

www.nordson.com

This document contains important safety information

Be sure to read and follow all safety information in this

document and any other related documentation.

Table of Contents3
Safety7
Safety Alert Symbols7
Responsibilities of the Equipment Owner8
- Safety Information8
- Instructions, Requirements, and Standards8
- User Qualifications9
Applicable Industry Safety Practices9
- Intended Use of the Equipment9
- Instructions and Safety Messages10
- Installation Practices10
- Operating Practices10
- Maintenance and Repair Practices11
Equipment Safety Information11
- Equipment Shutdown12
  - Relieving System Hydraulic Pressure12
  - De-Energizing the System12
- General Safety Warnings and Cautions13
- Other Safety Precautions16
- First Aid16
Description17
- Introduction17
- Performance21
- Reduced Maintenance Costs21
- Design Flexibility21
- Approvals21
- Specifications22
- Selecting Swirl Spray Nozzles23
Installation25
- Introduction25
- Unpacking the Gun25
- Inspecting the Gun25
- Items Needed26
- Suspension Package27
- Installing the Mast and Pivoting Arm28
- Guidelines for Installing the Tool Balancer29
- Replacing Air-Control-Kit FP-200 Guns30
- Connecting the Gun and Hose31
- Connecting the Gun to the Hose and Air Line32
- Connecting the Gun and Hose to the Pivoting Arm and Mast35
- Installing the Auxiliary Guide Handle and Rotating the Trigger Handle37
  - Auxiliary Guide Handle Installation37
  - Trigger Handle Rotation37
- Installing the Heat Shield38
- Connecting the Gun to the Air Supply38
- Connecting the Hose to the Applicator38
- Relieving Hydraulic Pressure39
- Flushing the Gun42
  - Flushing All Modules Except Reduced Cavity42
  - Flushing Reduced Cavity Modules44
Operation45
- Starting up and Operating the FP-200 Gun45
- Adjusting the FP-200 Swirl Gun Adhesive Pattern47
  - Shutdown47
Maintenance49
- Introduction50
Troubleshooting57
Overview58
Quick Check of Module Operation58
Troubleshooting Guide59
Diagnostic Operational Checks63
- Nozzle Operational Check63
- Service Block Pneumatic Operational Check64
- Heater Check65
- RTD Check66
- Thermostat Check67
Repair69
Overview70
- Replacing the RTD70
- Replacing the Thermostat73
- Replacing a Heater Cartridge74
- Replacing the Module76
- Replacing the Service Block78
- Replacing the Air Valve82
- Replacing the Air Valve Spring86
Parts91
FP-200 Gun System Major Components92
- FP-200 Gun Parts Lists93
- Module Parts Lists102
- Mast and Jib Assemblies108
Nozzle Parts List109
- Accessories, Kits, and Recommended Spare Kits110
Description110
- Parts110
Glossary115

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Nordson FP-200 Specifications

General

Brand	Nordson
Model	FP-200
Category	Paint Sprayer
Language	English

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