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Nordson FP-200 User Manual

Nordson FP-200
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FP‐200 Guns
Customer Product Manual
Part 237478_03
Issued 10/12
NORDSON CORPORATION DULUTH, GEORGIA USA
www.nordson.com
This document contains important safety information
Be sure to read and follow all safety information in this
document and any other related documentation.

Table of Contents

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Nordson FP-200 Specifications

General IconGeneral
BrandNordson
ModelFP-200
CategoryPaint Sprayer
LanguageEnglish

Summary

Section 1 Safety

Safety Alert Symbols

Defines safety alert symbols and signal words used in the document for hazard identification.

Responsibilities of the Equipment Owner

Outlines the responsibilities of equipment owners for managing safety and user qualifications.

Safety Information

Provides guidance on researching, evaluating, and maintaining safety information.

Instructions, Requirements, and Standards

Details requirements for safe equipment use, approvals, and emergency preparedness.

Installation Practices

Covers safe installation procedures, environmental ratings, and grounding requirements.

Operating Practices

Details safe operation, checks of safety devices, and use of personal protective equipment.

Maintenance and Repair Practices

Outlines safe practices for maintenance, using authorized parts, and handling cleaning compounds.

Equipment Shutdown

Describes procedures for safely shutting down the equipment before servicing.

Relieving System Hydraulic Pressure

Procedure to safely relieve hydraulic pressure before disassembling connections.

De-energizing the System

Steps to isolate the system from all power sources before accessing electrical components.

Disabling the Applicators

Methods to disable activation signals to applicators before performing work.

General Safety Warnings and Cautions

Provides critical warnings and cautions for hot melt and cold adhesive equipment use.

First Aid

Provides immediate first aid instructions for contact with molten hot melt.

Section 3 Installation

Connecting the Gun and Hose

Procedure for assembling and installing the gun, hose, and air line tubing onto the suspension system.

Connecting the Gun to the Hose and Air Line

Details connecting the gun hydraulically, electrically, and attaching air line tubing.

Relieving Hydraulic Pressure

Detailed steps for safely relieving hydraulic pressure before maintenance or repair.

Flushing the Gun

Explains the need for flushing the system to remove dirt and purge residual fluid.

Section 4 Operation

Starting up and Operating the FP-200 Gun

Instructions for safely starting and operating the FP-200 guns and adjusting the swirl pattern.

Adjusting the FP-200 Swirl Gun Adhesive Pattern

Methods for adjusting the adhesive pattern using applicator pump pressure or the air regulator.

Section 5 Maintenance

Section 6 Troubleshooting

Overview

Introduces troubleshooting procedures in a problem-reason-correction format.

Quick Check of Module Operation

A quick test to verify proper module operation by checking pin movement and adhesive flow.

Troubleshooting Guide

A table listing common gun faults, their causes, and corrective actions.

Diagnostic Operational Checks

Procedures for checking for clogged nozzles or no-flow conditions on specific modules.

Service Block Pneumatic Operational Check

Determines if air is flowing correctly through the service block.

Heater Check

Procedure to test the heater's functionality using an ohmmeter.

RTD Check

Procedure to check the Resistance Temperature Detector (RTD) resistance against a chart.

Thermostat Check

Procedure to test the thermostat's continuity for proper operation.

Section 7 Repair

Overview

Instructions for replacing FP-200 gun components like RTD, heater, module, and valve.

Replacing the RTD

Step-by-step guide for replacing the RTD mounted on the service block.

Replacing the Service Block

Detailed steps for removing and replacing the gun's service block (gun body).

Section 8 Parts

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