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Encore LT
Nordson Encore LT User Manual
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Encore
r
LT
Manual Powder Spray Systems
Customer Product Manual
Part 1604857-04
Issued 06/14
NORDSON CORPORA
TION
AMHERST
, OHIO
USA
For parts and technical support, call the
Finishing Customer Support Center at (800) 433-9319.
Check http://emanuals.nordson.com/finishing for the latest version.
This document is subject to change without notice.
2
Table of Contents
Default Chapter
2
Part
2
Table of Contents
5
Safety
9
Introduction
9
Qualified Personnel
9
Intended Use
9
Regulations and Approvals
9
Personal Safety
10
Fire Safety
10
Grounding
11
Action in the Event of a Malfunction
11
Disposal
11
Description
13
Introduction
13
Mobile System Components
14
Rail-Mount System Components
14
Wall-Mount System Components
14
Specifications
15
Mobile System with VBF
15
Mobile System with 50Lb. Feed Hopper
15
Equipment Labels
16
Powder Spray Gun Certification Labels
16
Controller Certification Label
16
System Setup
17
Controller Rail Mounting
17
Controller Wall Mounting
18
System Connections
19
System Diagram
19
Controller Connections
20
VBF System Setup
21
Feed Hopper and Wall/Rail Mount System Setup
24
Part
25
Adapter Kit or Coupling Installation − Wall/Rail Mount Systems
26
Coupling Installation
26
Adapter Installation
26
Spray Gun Connections
27
Gun Cable
27
Air Tubing and Powder Hose
28
Bundling Tubing and Cable
29
System Air Connections
29
System Air Supply
29
Mobile Systems
29
Wall/Rail Mount Systems
29
System Electrical Connections
31
Power Supply
31
System Ground
31
Controller Configuration
32
Power up Sequence
32
Entering Configuration Mode
32
Function Settings
33
Vibratory Box Feeder Settings
33
Continuous Operation
33
Shut off Delay
33
Exiting Configuration Mode
33
Operation
35
European Union, ATEX, Special Conditions for Safe Use
35
Controller Interface
35
Low Power Mode
35
Issued
35
Displays and Leds
36
Electrostatic Settings
36
Select Charger Mode
36
Custom Electrostatic Mode
37
Classic Electrostatic Mode
37
Classic Standard (STD) Mode
37
Classic AFC Mode
38
Encore Nano Feedback Control Mode (NFC)
38
Powder Flow Settings
38
Smart Flow Mode Settings
39
Classic Flow Mode Settings
40
Spray Gun Operation
41
Electrode Air Wash Operation
41
Daily Operation
41
Startup
41
Purging
42
Powder Box Installation
42
Vibratory Box Feeder Operation
43
Changing Flat Spray Nozzles
44
Changing Conical Nozzles and Deflectors
45
Installing the Optional Pattern Adjuster Kit
46
Shutdown
46
Maintenance
47
Recommended Cleaning Procedure for Powder Contact Parts
47
Maintenance
48
Troubleshooting
49
Controller Faults
49
General Troubleshooting Chart
50
Spray Gun Power Supply Resistance Test
54
Electrode Assembly Resistance Test
54
Gun Cable Continuity Test
55
Repair
57
Spray Gun Repair
57
Power Supply and Powder Path Replacement
57
Gun Disassembly
57
Gun Disassembly (Contd)
58
Power Supply Replacement
58
Powder Path Replacement
59
Powder Path Installation
60
Gun Re-Assembly
60
Cable Replacement
61
Cable Removal
61
Cable Installation
62
Trigger Switch Replacement
62
Switch Removal
62
Switch Installation
63
Switch Installation (Contd)
64
Controller Repair
65
Front Panel Components
65
Rear Panel Components
66
Vibrator Motor Replacement
67
Parts
69
Introduction
69
System Part Numbers
69
Spray Gun Parts
69
Spray Gun Parts Illustration
70
Spray Gun Parts List
71
Spray Gun Options
72
Miscellaneous Spray Gun Options
72
Flat Spray Nozzles
73
Cross-Cut Nozzles
73
45-Degree Corner-Spray Nozzle
74
45-Degree In-Line Flat-Spray Nozzle
74
Conical Nozzle, Deflectors and Electrode Assembly Parts
75
Conical Nozzle and Deflectors
75
Conical Nozzle Kit
75
Conical Electrode Assembly
75
Pattern Adjuster Kit
76
Lance Extensions
76
Pattern Adjuster Kit for Lance Extensions
76
Ion Collector Kit
77
Ion Collector Components for Lance Extensions
77
Controller Parts
78
Front Panel and Internal Cabinet Ground Parts Illustration
78
Front Panel and Internal Cabinet Ground Parts List
79
Rear Panel Parts Illustration
80
Rear Panel Parts List
81
Manifold Illustration and Parts List
82
System Components and Parts
83
Powder Hose and Air Tubing
84
System Options
84
Optional Transportable Manual System
85
Wiring Diagram
87
Other manuals for Nordson Encore LT
Customer Product Manual
84 pages
Quick Start Guide
4 pages
Operator Card
4 pages
Instruction Manual
4 pages
4
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Nordson Encore LT Specifications
General
Brand
Nordson
Model
Encore LT
Category
Paint Sprayer
Language
English
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