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Nordson Encore Series User Manual

Nordson Encore Series
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Encore
r
Manual Porcelain Enamel
Powder Spray Systems
Customer Product Manual
Part 161250002
Issued 7/18
NORDSON CORPORATION AMHERST, OHIO USA
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.

Table of Contents

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Nordson Encore Series Specifications

General IconGeneral
Maximum Output Voltage100 kV
Power SourceElectric
Maximum Powder Output20 lbs/hr (9.07 kg/hr)
Air Consumption10-15 CFH (4.7-7.1 L/min)
ApplicationPowder coating
TechnologyElectrostatic
Maximum Flow Rate20 lbs/hr (9.07 kg/hr)
Weight1.5 lbs (0.68 kg)

Summary

Safety

Personal Safety

Lists instructions to prevent personal injury during operation and servicing.

Fire Safety

Provides guidelines to prevent fires and explosions.

Grounding

Explains essential grounding procedures for electrostatic equipment.

Action in the Event of a Malfunction

Steps to take when system malfunctions occur.

System Setup

Controller Configuration

Steps to configure the controller.

Entering Configuration Mode

Steps to enter the controller's configuration mode.

Function Settings

Table detailing adjustable functions and default values.

Exiting Configuration Mode

Instructions to save settings and exit configuration mode.

Operation

Controller Interface

How to use the controller interface for settings and monitoring.

Electrostatic Settings

Covers setting electrostatic output based on product and powder type.

Custom Electrostatic Mode

Describes factory default mode for adjusting kV/µA output.

Classic Electrostatic Mode

Explains the optional mode for controlling kV or µA output.

Encore LT Nano Feedback Control Mode (NFC)

Configuration and settings for NFC function.

Powder Flow Settings

Explains how controller adjusts flow and atomizing air.

Smart Flow Mode Settings

How to set Total Flow and Flow Air % for optimal powder delivery.

Classic Flow Mode Settings

Details setting flow and atomizing air separately for manual control.

Spray Gun Operation

How to spray powder and purge the spray gun.

Cleaning Conical Nozzles and Deflectors

Detailed steps for cleaning conical spray nozzle components.

Cleaning Flat and Corner Spray Nozzles

Instructions for cleaning flat and corner spray nozzle assemblies.

Troubleshooting

Controller Faults

Lists common controller problems and their corrective actions.

General Troubleshooting Chart

Details common problems and solutions for powder flow.

Spray Gun Power Supply Resistance Test

Procedure to test the resistance of the spray gun power supply.

Electrode Support Resistance Test

Method to measure electrode support assembly resistance.

Gun Cable Continuity Test

Steps to test continuity of the gun cable wiring.

Repair

Spray Gun Repair

General introduction to spray gun repair procedures.

Power Supply and Powder Path Replacement

Covers replacing power supply and powder path components.

Gun Disassembly

Steps for disassembling the spray gun for repair.

Power Supply Replacement

Step-by-step guide to replacing the spray gun power supply.

Powder Path Replacement

Instructions for removing and replacing powder path components.

Powder Path Installation

Steps to install powder path components after replacement.

Wiring Diagram

Wiring Diagram

Provides the electrical wiring diagram for the Encore LT controller.

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