3
GENERAL SPECIFICATIONS ..................................... 4
SAFETY CONSIDERATIONS...................................... 4
• Literature, Labels, and Tags.................................. 4
• Pressures Within The System .............................. 4
INSTALLATION REQUIREMENTS .............................. 4
• Equipment Application .......................................... 4
• Equipment Check ................................................. 4
• Requirements and Codes ...................................... 4
• Unit Location ......................................................... 4
• Venting Requirements........................................... 4
• Unit Dimensions ................................................ 5-6
• Clearances to Combustible Materials .................... 7
• Thermostat ........................................................... 7
• Air Filter Requirements ......................................... 7
• Condensate Drain ................................................. 9
UNIT INSTALLATION .................................................. 9
• Ground Level ........................................................ 9
• Rigging and Hoisting ............................................. 9
• Rooftop ................................................................. 9
AIR SUPPLY FOR COMBUSTION
AND VENTILATION .............................................. 10
CIRCULATING AIR SUPPLY ..................................... 10
• Airflow Data ........................................................ 11
• Unconditioned Spaces ........................................ 12
• Acoustical Ductwork ........................................... 12
• Horizontal to Down Flow Conversion ................... 12
GAS SUPPLY AND PIPING ...................................... 12
• Leak Check ........................................................ 13
GAS AND HIGH ALTITUDE CONVERSIONS ............ 13
• High Altitude Application ..................................... 13
• Natural Gas High Altitude Conversion ................. 13
• LP/Propane Gas Conversion ............................... 13
ELECTRICAL WIRING ............................................... 14
• General ............................................................... 14
• Line Voltage ........................................................ 14
• Electrical Data Table .......................................... 15
• Blower Speed ..................................................... 15
• Room Thermostat ............................................... 16
SYSTEM CHECK ..................................................... 16
• Pre-Start Check List .......................................... 16
WIRING DIAGRAMS ................................................ 18
START-UP PROCEDURE......................................... 16
• Air Circulation .................................................... 16
• Short Cycle Protection ....................................... 19
• System Cooling ................................................. 19
• System Heating ................................................. 19
• Verifying and Adjusting Firing Rate .................... 19
• Verifying and Adjusting Temperature Rise ......... 19
• Lighting/Operating Instructions .......................... 20
• Verifying Burner Operation ................................. 21
• Verifying Operation of Over-Temperature
Limit Control ................................................... 21
COMPONENT FUNCTIONS ..................................... 21
• Flame Sensor .................................................... 21
• Flame Roll-Out Control ....................................... 21
• Gas Valve.......................................................... 21
• Pressure Switch ................................................ 21
• Over-Temperature Limit Control ......................... 21
UNIT MAINTENANCE ............................................... 21
• Refrigerant Charging .......................................... 22
• Routine Maintenance ......................................... 22
• Air Filter ............................................................. 22
• Vent Cover Assembly ........................................ 22
• Condensate Drain and Outdoor Coil ................... 22
• Electrical ........................................................... 23
• Motor Lubrication ............................................... 23
• Blower Compartment ......................................... 23
• Heat Exchanger and Burner Maintenance .......... 23
• Cleaning of Heat Exchanger............................... 23
• Cleaning of Burners ........................................... 24
OPERATING SEQUENCE ........................................ 24
• Cooling Mode ..................................................... 24
• Blower Mode ...................................................... 24
• Heating Mode .................................................... 24
• Unit Fails to Operate .......................................... 25
INSTALLATION CHECKLIST................................... 26
TABLE OF CONTENTS