CONTENTS
SAFETY .......................................................................................................................... 3
INTRODUCTION ............................................................................................................. 5
CARRIER MACHINE COMPATIBILITY .......................................................................... 6
HAMMER SPECIFICATIONS ......................................................................................... 7
STRUCTURE .................................................................................................................. 8
STRUCTURAL DRAWING .......................................................................................... 8
MODELS E200 – E203 ............................................................................................ 8
MODELS E204 – E205 ............................................................................................ 9
MODELS E207 ....................................................................................................... 10
HAMMER SERIAL NUMBER LOCATION ..................................................................... 11
SERIAL NUMBER LOCATION (sn1) ........................................................................ 11
HYDRAULIC INSTALLATION ....................................................................................... 12
BACKHOE/EXCAVATOR HAMMER LINES ............................................................. 12
SKID STEER HAMMER LINES ................................................................................ 12
HAMMER CONTROL VALVE ................................................................................... 12
SKID STEER HAMMER FLOW CONTROL VALVE (OPTIONAL) ............................ 13
PREVENTION OF CONTAMINATION ...................................................................... 14
HYDRAULIC QUICK DISCONNECTS ...................................................................... 15
MOUNTING INSTALLATION ........................................................................................ 17
BACKHOES and EXCAVATORS .............................................................................. 17
SKID STEERS .......................................................................................................... 17
REMOVAL FROM THE CARRIER ................................................................................ 17
BACKHOES and EXCAVATORS .............................................................................. 17
REMOVAL FROM THE SKID STEER ...................................................................... 18
MOUNTING TO THE CARRIER ............................................................................... 18
BACKHOES and EXCAVATORS ........................................................................... 18
MOUNTING TO THE SKID STEER .......................................................................... 18
LUBRICATION .............................................................................................................. 19
GREASING PROCEDURE ....................................................................................... 19
CORRECT FUNCTION OF GREASING AND GREASE INTERVALS ...................... 20
CORRECT GREASE FOR HYDRAULIC HAMMERS ............................................... 20
NPK HAMMER GREASE ....................................................................................... 21
AUTO LUBE SYSTEMS............................................................................................ 22
AUTO LUBE GREASE LINE PRE-FILLING .............................................................. 23
HAMMER MOUNTED AUTO LUBE GREASE LINE PRE-FILLING .......................... 26
PRIMING THE GREASE LINE ............................................................................... 26
LUBRICANT TERMS AND DEFINITIONS ................................................................ 28
AUTO LUBE / UNDERWATER PORT IDENTIFICATION ............................................. 30
HIGH HEAT APPLICATION .......................................................................................... 31
START-UP OPERATION .............................................................................................. 32
HAMMERS THAT ARE NEW, REBUILT, OR HAVE BEEN INACTIVE .................... 32
BEFORE STARTING THE HAMMER ....................................................................... 33
DAILY START-UP PROCEDURE ............................................................................. 33
OPERATION ................................................................................................................. 34
SAFE OPERATING INSTRUCTIONS ....................................................................... 34
OPERATING TECHNIQUES & PRECAUTIONS ...................................................... 35
TAMPER PAD OPERATION ..................................................................................... 40
IMPACT ENERGY TRANSMISSION THROUGH TOOLS ............................................ 41
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