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Odes Industry UTV170-10 - User Manual

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UTV170-10
Maintenance Manual
Shandong Odes Industry Co.,Ltd
Any copy or without written permission
or authorization of Odes Industry is prohibited to use
the manual (version 1, May 2020).
All rights reserved
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Summary

General Information and Specifications

Precautions for Vehicle Operation

Safety guidelines and precautions for operating and maintaining the vehicle.

Technical Specifications Overview

Detailed technical data and specifications for the vehicle components and systems.

Tightening Torque Standards

Recommended torque values for various bolts and nuts to ensure proper assembly.

Periodic Maintenance Schedule

Overall Maintenance Schedule

Intervals for regular maintenance tasks based on mileage, time, or hours of operation.

Engine Oil and Filter Service

Procedure for checking and replacing engine oil and oil filter.

Brake System Checks and Maintenance

Checks and adjustments for brake fluid level, brake pedal, and parking brake.

Engine Service and Overhaul

Cylinder Head Service Procedures

Procedures for removing, checking, and installing the cylinder head assembly.

Piston and Ring Service

Steps for removing, checking, and installing pistons and piston rings.

Crankcase Separation and Assembly

Procedures for separating, checking, and assembling the crankcase.

Cooling System Maintenance

Cooling System Fault Overhauling

Troubleshooting steps for cooling system issues like leaks and blockages.

Fuel System Service

Fuel Pressure Testing Procedure

Procedure to test fuel pressure to identify leaks or pump issues.

Fuel Pump Service and Replacement

Procedures for testing, removing, and installing the fuel pump.

Drive Train Components

Front Wheel Hub Service

Procedures for removing, inspecting, and installing the front wheel hub.

Tires and Wheels Maintenance

Guidelines for tire replacement, pressure, and tread inspection.

Steering System Alignment

Steering Alignment Procedure

Steps for checking and adjusting the vehicle's wheel alignment (toe-in).

Suspension System Maintenance

Front Suspension Service

Procedures for removing, inspecting, and reassembling the front suspension components.

Rear Suspension Service

Procedures for removing, inspecting, and reassembling the rear suspension components.

Brakes System Service

Brake Fluid Replacement and Bleeding

Step-by-step guide for replacing brake fluid and bleeding the brake system.

Brake Pads Replacement

Instructions for removing and installing new brake pads.

Brake Disc Inspection

How to inspect brake discs for damage, thickness, and warpage.

Chassis Components

Exhaust System Service

Procedures for disassembling, installing, and inspecting the exhaust system and silencer.

Car Frame Inspection

Checking the car frame chassis base for damage or breakage.

Electrical System Diagnostics

Charging System Diagnostics

Testing the generator coil resistance and performance for charging issues.

Ignition System Testing

Procedures for testing ignition coil primary peak voltage and resistance.

Battery Maintenance and Charging

Guidelines for charging and maintaining the vehicle battery.

Troubleshooting Guides

Electrical System Troubleshooting

Common electrical system problems and their solutions.

Engine Troubleshooting Procedures

Diagnosing and resolving engine-related issues like noise, vibration, or starting problems.

CVT Troubleshooting

Identifying and fixing problems related to the Continuously Variable Transmission (CVT).

Summary

General Information and Specifications

Precautions for Vehicle Operation

Safety guidelines and precautions for operating and maintaining the vehicle.

Technical Specifications Overview

Detailed technical data and specifications for the vehicle components and systems.

Tightening Torque Standards

Recommended torque values for various bolts and nuts to ensure proper assembly.

Periodic Maintenance Schedule

Overall Maintenance Schedule

Intervals for regular maintenance tasks based on mileage, time, or hours of operation.

Engine Oil and Filter Service

Procedure for checking and replacing engine oil and oil filter.

Brake System Checks and Maintenance

Checks and adjustments for brake fluid level, brake pedal, and parking brake.

Engine Service and Overhaul

Cylinder Head Service Procedures

Procedures for removing, checking, and installing the cylinder head assembly.

Piston and Ring Service

Steps for removing, checking, and installing pistons and piston rings.

Crankcase Separation and Assembly

Procedures for separating, checking, and assembling the crankcase.

Cooling System Maintenance

Cooling System Fault Overhauling

Troubleshooting steps for cooling system issues like leaks and blockages.

Fuel System Service

Fuel Pressure Testing Procedure

Procedure to test fuel pressure to identify leaks or pump issues.

Fuel Pump Service and Replacement

Procedures for testing, removing, and installing the fuel pump.

Drive Train Components

Front Wheel Hub Service

Procedures for removing, inspecting, and installing the front wheel hub.

Tires and Wheels Maintenance

Guidelines for tire replacement, pressure, and tread inspection.

Steering System Alignment

Steering Alignment Procedure

Steps for checking and adjusting the vehicle's wheel alignment (toe-in).

Suspension System Maintenance

Front Suspension Service

Procedures for removing, inspecting, and reassembling the front suspension components.

Rear Suspension Service

Procedures for removing, inspecting, and reassembling the rear suspension components.

Brakes System Service

Brake Fluid Replacement and Bleeding

Step-by-step guide for replacing brake fluid and bleeding the brake system.

Brake Pads Replacement

Instructions for removing and installing new brake pads.

Brake Disc Inspection

How to inspect brake discs for damage, thickness, and warpage.

Chassis Components

Exhaust System Service

Procedures for disassembling, installing, and inspecting the exhaust system and silencer.

Car Frame Inspection

Checking the car frame chassis base for damage or breakage.

Electrical System Diagnostics

Charging System Diagnostics

Testing the generator coil resistance and performance for charging issues.

Ignition System Testing

Procedures for testing ignition coil primary peak voltage and resistance.

Battery Maintenance and Charging

Guidelines for charging and maintaining the vehicle battery.

Troubleshooting Guides

Electrical System Troubleshooting

Common electrical system problems and their solutions.

Engine Troubleshooting Procedures

Diagnosing and resolving engine-related issues like noise, vibration, or starting problems.

CVT Troubleshooting

Identifying and fixing problems related to the Continuously Variable Transmission (CVT).

Odes Industry UTV170-10 Specifications

General IconGeneral
BrandOdes Industry
ModelUTV170-10
CategoryOffroad Vehicle
LanguageEnglish