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Onan BF Series User Manual

Onan BF Series
59 pages
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®
OPERATOR'S/SERVIwi
MANUAL
AND
PARTS CATALOG
FOR
BF
SERIES
180 AMP. AC
WELDER
MODELS
5.0
BF-341E/*
5.0
BF-343E/*
•SPECIFICATIONS 5277A AND 8474A
965-1003
9A73
Printed
in U.S.A.

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Onan BF Series Specifications

General IconGeneral
CategoryWelding System
FuelGasoline
EngineOnan BF
Engine TypeAir-cooled, 4-cycle gasoline
Welding Output (DC)225 amps at 25 volts, 100% duty cycle
Auxiliary Power (AC)3 kW, 120V

Summary

GENERAL INFORMATION

SAFETY PRECAUTIONS

SPECIFICATIONS

INSTALLATION

OPERATION

Welding Current Control

Explanation of how to select and adjust welding amperage.

ENGINE TROUBLESHOOTING

PERIODIC MAINTENANCE

PERIODIC MAINTENANCE SCHEDULE

ADJUSTMENTS

Carburetor Adjustment

Guide to adjusting the main and idle fuel mixture for the carburetor.

Breaker Points Adjustment

Steps for setting the breaker points gap for ignition timing.

Governor Adjustment

Instructions for adjusting the engine speed governor for optimal performance.

FUEL SYSTEM

Carburetor Cleaning and Inspection

Procedures for cleaning and inspecting carburetor components for proper function.

Carburetor Disassembly and Repair

Steps for taking apart and repairing the carburetor assembly.

IGNITION SYSTEM

Ignition Test Procedure

How to test the ignition system to identify faults.

Spark Plug Inspection and Service

Guide to inspecting, cleaning, and gapping spark plugs.

STARTING SYSTEM

Starter Disassembly Procedure

Steps for taking apart the electric starter motor for service.

Starter Brush Replacement

How to replace worn starter motor brushes.

Starter Service Precautions

Important safety and operational guidelines after servicing the starter.

ENGINE DISASSEMBLY

Valve System Servicing

Procedures for inspecting, servicing, and adjusting engine valves.

Tappet Adjustment Procedure

Steps to check and adjust valve tappet clearances for proper engine operation.

Timing Gears Replacement

Guidelines for removing and installing crankshaft and camshaft timing gears.

Pistons and Connecting Rods Removal

Steps for removing pistons and connecting rods from the engine.

Piston and Connecting Rod Inspection

Procedures for inspecting pistons and connecting rods for wear or damage.

Cylinder Block Inspection

Methods for checking the cylinder block for cracks, wear, and bore condition.

BEARINGS

Crankshaft Endplay Measurement

How to check and adjust crankshaft endplay using shims.

GENERATOR MAINTENANCE

Generator Troubleshooting

General guidance for diagnosing generator operational issues.

Loss of Welding Power

Troubleshooting steps for diagnosing and resolving issues with welding output.

Loss of Auxiliary Power

Steps to diagnose and resolve problems with the generator's auxiliary power output.

Control Box Servicing

Procedures for troubleshooting and replacing components within the control box.

PARTS CATALOG

WIRING DIAGRAM

MAINTENANCE