15. Connect the B+ lead
to
the outboard brush ter-
minal and the
B-lead
to the inboard brush ter-
minal. Install the brush block cover and tighten
the
cover
mounting screws.
16. Connect the leads to the charge resistor, low
oil pressure cut-off switch, and ignition coil B+
terminal.
17. Place new intake manifold gaskets on the en-
gine block, and install the carburetor and in-
take manifold assembly. Tighten the intake
manifold screws
to
the specified torque. Con-
nect the preheater tube, crankcase breather
hose, fuel lines, throttle linkage, and choke
heater wires (gasoline units). Refer to Fuel
System (Section 6) for detailed assembly pro-
cedures.
18. Install the top cover on the generator set.
19. Install the set in the vehicle and securely fasten
all mounting screws and hardware. Connect
the fuel, exhaust, and electrical systems in re-
verse order
of
disassembly. Refer
to
the
Set
Removal section for more information.
20. Fill crankcase with oil of the recommended
classification and viscosity.
BRUSHES AND SLIP RINGS
Brush Inspection
Remove the brush block cover and inspect the
brushes and brush holder for burns
or
other dam-
age. If the brushes
appear
to be in good condition,
use a piece
of
wire (marked
as
shown in Figure 8-9)
to check for excessive brush wear. Insert
the
wire
through the hole above each brush. Make sure the
wire is resting on the brush and not on part
of
the
spring. If the painted part
of
the wire is not visible,
the brush is excessively worn and must
be
re-
placed.
8-13
t
11N. (25 mm)
_l
""
PAINTED OR
MARKED SECTION
OF
WIRE
G1174s
FIGURE 8-9. CHECKING BRUSH WEAR
Always replace the brush springs when installing
new brushes
to
ensure that proper tension is main-
tained.
Brush Replacement Procedure
1. Disconnect the negative (
-)
battery cable at the
battery terminal.
2. Remove the
air
cleaner cover and
air
cleaner
filter element.
3. Remove the brush block cover from the stator
housing.
4. Disconnectthe
F1
(+)(outboard) and F2
(-)(in-
board) lead wires from the brush block termi-
nals.
5. Remove the brush block mounting screws and
lift out the brush block.
6. Remove brushes and brush springs from
holder and replace with new parts.
7. Pull and hold both brush lead wires outward
from brush holder. Place brush block assem-
bly into mounting position inside stator hous-
ing.
To Next Page
Loading...
Need help?
General
