Preface
5
Table of Contents
CHAPTER 1 – INTRODUCTION.................................................................................................................................. 7
Gemini Products—Overview .............................................................................................................................................. 8
Compatible Compumotor Products ...................................................................................................................................10
CHAPTER 2 – INSTALLATION ..................................................................................................................................11
Checking Your Shipment ................................................................................................................................................... 12
“Express Setup” Overview ................................................................................................................................................12
Step 1 – Connecting the Motor..........................................................................................................................................15
Step 2 – Connecting AC Power ......................................................................................................................................... 16
Step 3 – Configuring the Drive..........................................................................................................................................18
Step 4 – Connecting the 6K Controller ............................................................................................................................. 20
What’s Next? ..................................................................................................................................................................... 22
CHAPTER 3 – CONFIGURATION ..............................................................................................................................23
Configuration..................................................................................................................................................................... 24
Motor Settings ............................................................................................................................................................24
System Settings ..........................................................................................................................................................25
Input/Output (I/O) Settings ........................................................................................................................................25
Communications Settings...........................................................................................................................................26
Motor Control Settings ............................................................................................................................................... 26
Procedure for Configuring Advanced Features ................................................................................................................. 27
Configuring Damping Settings...................................................................................................................................27
Configuring Stall Detect Settings...............................................................................................................................29
Procedure for Motor Matching ..........................................................................................................................................30
CHAPTER 4 – SPECIAL FEATURES......................................................................................................................... 33
Relay Connections (optional) ............................................................................................................................................34
+24VDC “Keep Alive” Power Connections (optional) .................................................................................................... 34
Multiple Drive Installations............................................................................................................................................... 35
RS-232/485 Communications ........................................................................................................................................... 36
Establishing Communications ....................................................................................................................................36
Configuring the Serial Port......................................................................................................................................... 37
RS-232 Communications ...........................................................................................................................................37
RS-232 Daisy-Chaining .............................................................................................................................................38
RS-485 Communications ...........................................................................................................................................39
RS-485 Multi-Drop ....................................................................................................................................................40
Updating the Drive’s Operating System ............................................................................................................................40
CHAPTER 5 – TROUBLESHOOTING ......................................................................................................................... 41
APPENDIX A – SPECIFICATIONS .............................................................................................................................49
Power Specifications ......................................................................................................................................................... 50
Interface/Communication ..................................................................................................................................................51
Inputs and Outputs............................................................................................................................................................. 52
Dimensions ........................................................................................................................................................................58
Protective Circuits .............................................................................................................................................................61
Cable Specifications ..........................................................................................................................................................63
APPENDIX B – USING NON-COMPUMOTOR MOTORS .................................................................................................67
APPENDIX C – REGULATORY COMPLIANCE: UL AND CE ...........................................................................................75
INDEX ................................................................................................................................................................81
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