4
User’s Handbook, TSL 4230, Issue 4 25
4016-E61TRS
H service - 32,000 hours
Notes:
l Maintenance schedule from 32,000 hrs to 64,000 hrs is the same as 20,000 to 32,000 hrs.
l At 64,000 hrs operation consult Perkins Engines Company Limited, Stafford, with reference to major
overhaul and service exchange engine components.
Description Manual
Check EMS logged events and record
DM
Check EMS logged diagnostic codes, record and rectify
Clean the filter gauze for the piston cooling jet oil gallery UH
Equalise bridge pieces and set valve clearances UH
Check and clean spark plugs, reset gap UH
Breather element - renew UH
Air filter - renew (subject to environmental conditions) UH
Cylinder heads - renew WM
Charge cooler - clean and fit a new gasket WM
Test sensors and protection systems annually DM
Check coolant anti-freeze/inhibitor strength annually WM
Calibrate oxygen sensor, renew if necessary UH - DM
Calibrate interface module for turbine inlet temperature WM - DM
Check emissions, adjust if necessary DM
Oil cooler assembly - overhaul WM
Turbocharger - renew WM
Clean gas mixer (see air filter change) UH
Magnetic pick-ups - clean and adjust WM
Check and calibrate ignition timing DM
Governor actuator - renew throttle valve WM
Fuel valve/tecjet - renew WM
Butterfly valve - overhaul WM
Inspect ignition coils UH
Pistons, rings and liners - renew WM
Big end bearings - renew WM
Small end bearings - inspect and renew if necessary WM
Camshaft, camshaft bushes and cam-follower assembly - renew WM
Starter motors - renew WM
Front and rear crankshaft oil seals - inspect and renew if necessary WM
Pushrods - check for wear and straightness WM
Timing gears - inspect WM
Torsional vibration dampers - renew WM
Exhaust manifold - check and renew if necessary WM
This document has been printed from SPI². Not for Resale
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