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Pfeuffer Sortimat K3 User Manual

Pfeuffer Sortimat K3
40 pages
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Artikelnummer Betriebsanleitung:
1240 0321
Article no. operating instructions:
Pfeuffer GmbH
Flugplatzstraße 70
97318 Kitzingen
GERMANY
Phone: +49 9321 9369-0
Fax: +49 9321 9369-50
info@pfeuffer.com
Edition 1/26.09.2018
www.pfeuffer.com
Translation of the original operating instructions
Operating instructions
Laboratory sorting machine
Sortimat
Type K3, K4 or K5

Table of Contents

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Pfeuffer Sortimat K3 Specifications

General IconGeneral
BrandPfeuffer
ModelSortimat K3
CategoryLaboratory Equipment
LanguageEnglish

Summary

Introduction to the SORTIMAT

Designated Use of the SORTIMAT

Defines the intended application and purpose of the SORTIMAT laboratory sorting machine.

Declaration of Conformity

States compliance with relevant EC/EU directives and harmonized standards for the product.

Danger Note Structure

Explains the categories of danger notes, signal words, and symbols used in the manual.

Operational Pictograms

Illustrates and explains the pictograms used within the operating instructions for clarity.

Product Identification

Details how to identify the SORTIMAT, including the location and importance of the type plate.

Safety Guidelines and Procedures

Built-in Safety Systems

Describes the safety systems integrated into the SORTIMAT and their required testing intervals.

Operating and Danger Areas

Defines the safe operating space and hazardous zones around the SORTIMAT during operation and maintenance.

Personnel Responsibilities

Outlines the roles and responsibilities of operating and maintenance personnel for safe operation.

Owner Safety Measures

Details the safety responsibilities of the owner regarding personnel and monitoring.

General Safety Guidelines

Provides essential safety rules and practices to be followed during operation and handling of the SORTIMAT.

Safety Testing Procedures

Lists the safety tests conducted at the factory and required checks according to standards.

Residual Dangers

Highlights potential residual dangers, particularly electrical hazards, during work on the machine.

Emergency Switch-off Procedure

Describes the critical procedure for safely switching off the SORTIMAT before maintenance or repair.

Technical Data Specifications

Dimensions and Weight

Specifies the physical dimensions and overall weight of the SORTIMAT.

Power Supply Requirements

Details the electrical voltage, frequency, consumption, and phase requirements for operation.

General Operating Data

Provides ambient temperature, humidity, and other general operating parameters.

Machine Type Designation

Explains the naming convention for different SORTIMAT models and their features.

Delivery, Transport, and Storage

Scope of Delivery

Lists all components included in the standard delivery package of the SORTIMAT.

Transport and Packaging

Covers procedures for handling, checking, and reporting damage during transport and packaging.

Intermediate Storage Guidelines

Provides recommendations for storing the SORTIMAT before installation, including conditions.

Site Transport Procedures

Details the requirements and personnel needed for transporting the SORTIMAT to its installation location.

Installation and Commissioning

Initial Installation Steps

Guides through the initial physical installation process of the SORTIMAT, including unpacking and assembly.

Functionality of the SORTIMAT

System Overview

Provides a visual and descriptive overview of the SORTIMAT's main components and parts.

Operational Sequence

Describes the step-by-step process of how the SORTIMAT functions during a sorting cycle.

Operating the SORTIMAT

Control Panel Elements

Identifies and explains the function of each control element on the SORTIMAT.

Sample Preparation

Outlines the necessary steps and considerations for preparing samples before sorting.

Weighing the Sample

Details the procedure for accurately weighing the sample before loading it into the SORTIMAT.

Filling the SORTIMAT

Explains how to correctly load the prepared sample onto the uppermost sieve.

Switching On and Off

Describes the correct procedure for powering the SORTIMAT on and off.

Emptying the Sorted Sample

Guides on how to safely empty the sorted sample fractions from the collecting trays.

Weighing Sorted Fractions

Instructs on weighing the individual fractions collected after the sorting process.

Using the Correction Table

Explains how to use the correction table for accurate results, considering moisture content.

Maintenance and Cleaning Procedures

Cleaning Procedures

Provides instructions on how to clean the various parts of the SORTIMAT safely and effectively.

Routine Maintenance Tasks

Details the maintenance tasks required for the SORTIMAT, including lifting the sieve stack.

Inspection and Function Tests

Specifies the intervals and types of function tests for ensuring proper operation and safety.

General Maintenance Guidelines

Offers overarching principles and checks for maintaining the SORTIMAT in good working order.

Final Checks After Maintenance

Lists critical checks to perform after maintenance or repairs to ensure readiness and safety.

Malfunctions: Causes and Rectification

Troubleshooting Common Issues

Lists typical problems with the SORTIMAT, their causes, and recommended rectification steps.

Emergency Procedures

Dismantling and Disposal

DIN ISO 9001 Documentation

Nominal Hole Width Test Log

Template for documenting the test results for the nominal hole widths of sieve plates.

Sorting Test Log

Template for documenting the results of sorting tests performed on the SORTIMAT.

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