S-DRIVE - INSTALLATION                    PG DRIVES TECHNOLOGY 
SK76745/10 
If you have any  doubts about the suitability of a particular  motor type or you need advice on measuring motor impedance, 
contact PGDT. 
The scooter manufacturer is responsible for ensuring that the controller is matched to the motor 
resistance.  Failure  to  do  this  may  result  in  poor  control  characteristics,  which  in  extreme 
instances can make a scooter uncontrollable and potentially unsafe. PGDT accepts no liability for 
losses of any kind arising from failure to comply with this condition
.
 
The  scooter  manufacturer  is  responsible  for  always  ensuring  that  any  replacement  motors  or 
gearboxes  are  fully  compatible  with  the  originals  that  the  controller  was  designed  to  match. 
Failure to do this may result in poor control characteristics, which in extreme instances can make 
a scooter uncontrollable and potentially unsafe. PGDT accepts no liability for losses of any kind 
arising from failure to comply with this condition. 
Users  or  service  personnel  must  not  move  a  controller  from  one scooter  type  to  install  it  on  a 
different  scooter  type.  Controllers  with  different  part  numbers  may  have  both  hardware  and 
software  differences  to  ensure  that  they  are  compatible  with  the  electrical  and  dynamic 
characteristics of their specific target vehicles. The characteristics of one type of controller may 
not  be  compatible  with  a  different  scooter.  Failure  to  observe  this  warning  could  result  in  an 
unsafe setup for the scooter user and may create a fire hazard depending on the motors, wiring, 
connectors  and circuit  breakers  installed  on  the  unauthorized  scooter. PGDT  accepts  no liability 
for losses of any kind arising from failure to comply with this condition. 
5.1  Gradient Performance 
To achieve the  most comfortable performance  on  a  gradient, it  is  desirable  to  minimize the  roll-back and roll-forward of  the 
scooter. By minimizing these effects, user comfort is improved and drive train reliability increased. 
Roll-back occurs when the throttle is released while driving up hill. The scooter will stop and then may roll-back slightly before the 
brake is applied. 
Roll-forward occurs when the throttle is released while driving downhill and results in the brake being applied while the scooter is 
still moving. 
The following programming is provided to allow these two conditions to be minimized. 
Motor  Compensation,  Enhanced  Motor  Compensation  Up,  Enhanced  Motor  Compensation  Down  and  Enhanced  Motor 
Compensation Up Gain. Refer to Chapter 3. 
5.2  Freewheeling 
There are two typical methods for providing a scooter freewheel function.  
  Disengaging the motor and brake assembly from the remainder of the drive train and allowing the wheels to freely 
rotate. 
  Disengaging the solenoid brake from the motor and allowing the wheels and motor to rotate. 
If the latter method is used, the S-Drive can detect the motor rotating above a certain speed and then brake it automatically, 
thus removing the possibility of the scooter freewheeling at an excessive speed. This function will operate if the scooter is switched 
off and even if there are no batteries fitted or connected. 
It is the responsibility of the scooter manufacturer to ensure that adequate precautions are taken to warn the 
user against the hazards of freewheeling the scooter at excessive speeds. It is also the responsibility of the 
scooter  manufacturer  to  utilize  a  suitable  freewheel  mechanism  to  reduce  these  risks.  PGDT  accepts  no 
liability for losses of any kind resulting from excessive freewheel speeds of a scooter.